焊接工艺评定报告English模板.doc

焊接工艺评定汇报PROCEDURE QUALIFICATION RECORD 编号NO: 编制ISSUED BY: 审核REVIEWED BY: 同意APPROVED BY: XXXXXXX企业XXXXXXXXXXXXXXCO., LTD焊 接 工 艺 评 定 报 告PROCEDURE QUALIFICATION RECORD焊接工艺评定编号WELIDING PROCEDURE QUALIFICATION NO.焊接方法WELDING PROCESS母材BASEMETAL钢号STEEL GRADE焊接材料WELDING MATERIAL类/组别号TYPE & GROUP NO.规格SIZE适用厚度范围APPLICABLE THICKNESS SCOPE母材BASE METAL焊缝金属WELD METAL评定标准QUALI.STAND.JB4708 - 目录CONTENTS 页PAGE1.焊接工艺评定任务书TASK DESCRIPTION FOR WPQ.( 2 )2.焊接工艺评定施焊统计WELDING RECORD OF WPQ.( 3 )3.外观和无损检测统计表VISUAL CHECK & NDE RECORD.( 4 )4.晶间腐蚀、硬度、金相、角焊缝、焊缝化学成份检验统计表 EXAMINATION RECORD FOR INTERGRANULAR CORROSION、HARDNESS、 METALLOGRAPHY、FILLET WELD AND WELD CHEMICAL COMPOSITIONS.( 5 )5.原始检测汇报ORIGINAL EXAMINATION REPORTS .( 6 )结论CONCLUSION本评定按 JB4708 - 标准要求进行，此确定各项试验统计正确。THIS QUALIFICATION HAS BEEN DONE IN ACCORDANCE WITH THE STANDARD JB4708 - . THIS IS TO VERIFY THAT THE TEST RECORDS ARE CORRECT.结果RESULT： 合格PASS 编制ISSUED BY审核REVIEWED BY同意APPROVED BY焊接工艺评定任务书TASK DESCRIPTION FOR WPQ任务起源TASK SOURCE：页PAGE of焊接方法WELDING PROCESS: 焊接位置WELDING POSITION： 接头形式简图GROOVE TYPE保护气体SHILEDING：/预热温度PREHEATING TEMP. oC：/层间温度INTERPASS TEMP. oC：/清根方法CLEAN OF ROOT：/焊后热处理POST WELDING HT：/母材 BASE METAL焊材WELDING MATERIAL钢号STEEL GRADE：焊条牌号ELECTRODE TRADE NAME：类、组别号TYPE & GROUP NO.：焊丝牌号WELDING WIRE TRADE NAME：/规格SIZE：焊剂牌号FLUX TRADE NAME：/评定标准STANDARD：检验项目、评定指标及试样数目EXAM.ITEM、REQUIREMENTS & SPECIMEN NUMBER检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT试样数量SPECIMENNUMBER外观检验VISUAL EXAM.拉伸试验TEN-SILETEST常温高温焊缝 NOR TEMP.HIGH TEMP.WELD/无损检测NDE射线RT/超声UT/弯曲试验BENDTEST面弯FACE BEND背弯BACK BEND侧弯SIDE BEND/渗透PT/磁粉MT/冲击试验IMPACT TEST焊缝热影响区HEAT AFFECTED ZONE OF WELD SEAM/焊缝金属化学成份CHEM.COM.OF WELD/接头硬度检验HARDNESS EXAM. OF JOINT/金 相METALLOGRAPHY晶间腐蚀试验INTERGRANULARCORROSION TEST/微观MICRO/宏观MACROGB/T226-1987JB4708-要求完成日期TIME TO BE FINISHED：产品施焊之前BEFORE WELDING THE PRODUCT编 制ISSUED BY傅华FUHUA校 对CHECKED BY审 核REVIEWED BY焊接工艺评定施焊统计WELDING PROCESS RECOED FOR WPQ焊接工艺评定编号WPQ NO： 页PAGE of 母 材 BASE METAL钢号STEEL GRADE规格SIZE炉批号LOT NO检验编号EXAM. NO备 注REMARKS焊材WELDING MATERIAL牌号TRADE规格SIZE炉批号LOT NO检验编号EXAM. NO烘干温度及烘烤时间DRYING TEMP. & TIME备 注REMARKS接头形式GROOVE TYPE:焊接次序（WELDING ）:焊接方法WELDING PROCESS： 焊接位置WELDING POSITION： 预热温度PREHEATING TEMP.oC： / 层间温度INTERPASS TEMP.oC： 清根方法CLEAN OF ROOT： / 保护气体SHIELDING GAS： / 焊后热处理POST WELD HT： / 消氢处理HYDROGEN REMOVING TREATMENT： / 焊接设备POWER SOURCE： 测试仪器INSPECTION DEVICE： / 焊层LAYER焊接方法PROCESS焊材牌号TRADE NAME焊材直径DIA.OF FILLER METAL（mm）电流 CURRENT电弧电压ARC VOLTAGE（V）焊接速度TRAVEL SPEED（mm/min）钨极直径DIA.OF ELECT.（mm）喷嘴直径DIA.OF GAS CUP NOZZLE（mm） TYPE POLARITYCURRENT（A）焊工姓名WELDERS NAME钢 印STAMP检验员EXAMINER工艺统计RECORDED BY审 核REVIEWED BY外观和无损检测统计表VISUAL INSPECTION & NDE RECORD焊接工艺评定编号WPQ NO：HP048焊 缝 外 观 检 查VISUAL INSPECTION FOR WELD表面裂纹CRACK单面焊根部未焊透ROOT UNPENETRATED OF SINGLE WELDING表面气孔GAS CAVITY 单面焊根部未熔合ROOT UNFUSED OF SINGLE WELDING弧 坑ARC PIT单面焊根部凹陷ROOT CONCAVEOF SINGLE WELDING咬 边UNDERCUT焊 脚WELD FOOT焊缝余高REMAINING HIGHT OF WELD焊脚差DIFFERENCE OF WELD FOOT检验员EXAMINED BY： 审核人REVIEWED BY：RT无损检测 XT YT 检测汇报编号REPORT NO：-2-21检测标准STANDARD片 号FILM NO等 级LEVEL结 果RESULT检测标准STANDARD片 号FILM NO等 级LEVEL结 果RESULT/备注REMARKS：检测者EXAMINED BY：见原始汇报SEE ORIGINAL REPORT 审核人REVIEWED BY：见原始汇报SEE ORIGINAL REPORTMT PT UT 检测汇报编号REPORT NO：检测标准STANDARD检测部位LOCATION结 果RESULT检测标准STANDARD检测部位LOCATION结 果RESULT/备 注REMARKS：检测者EXAMINED BY： / 审核人REVIEWED BY： /铁素体含量FERRITE CONTENT： /测量标准STANDARD： /铁素体测量仪FERRITE DETERMINATING DEVICE：/备注REMARKS：/检测者EXAMINED BY： 审核人REVIEWED BY：晶间腐蚀、硬度、金相、角焊缝、焊缝化学成份检验统计表EXAMINATION RECORD FOR INTERGRANULAR CORROSION、HARDNESS、METALLOGRAPHY、FILLET WELD SEAM AND WELD CHEMICAL COMPOSITIONS焊接工艺评定编号WPQ NO：HP048晶间腐蚀试验INTERGANULAR CORROSION TEST： 试验汇报号REPORT NO：试样号SPECIMEN NO试样尺寸SPECIMEN DIMENSION腐蚀方法CORROSION TYPE试验结果TEST RESULT备 注 REMARKS/硬 度 试 验HARDNESS TESTHV（维氏） HB（布氏）测点位置示意图 TEST POINT SKETCH 硬度 H位置LOCATION最大值MAXIMUMVALUE最小值MINIMUM VALUE/母材BASE METAL/热影响区HAZ/焊缝WELD METAL/金 相 检 验 记 录METALLOGRAPHIC INSPECTION RECORD宏观组织检验照片MACRO FILM 5X/微观组织检验照片MICRO FILM 100X/角 焊 缝 试 验FILLET WELD SEAM TEST切 面SECTION接头断面示意图 JOINT SECTION SKETCH未焊透UNPENETRATED无 NONE无 NONE无 NONE无 NONE裂 纹CRACK无 NONE无 NONE无 NONE无 NONE未熔合UNFUSED无 NONE无 NONE无 NONE无 NONE焊脚差WELD FOOT DIFFERENCE0.3mm0.3mm0.5mm0.1mm其 它OTHERS/焊缝金属化学成份WELD SEAM CHEMICALCOMPOSITION（%）CSiMnSPCrNiMo/统计人RECORDED BY审核人REVIEWED BY