NI STS T2 M2功能使用手册.pdf

STS T2 M2 Mounting2023-03-01STS T2 M2 MountingContentsMount the STS to a Manipulator.3Mounting the STS Using the Side-Mount Manipulator Bracket.3Mounting the STS Using the Rear-Mount Manipulator Bracket.6Installed Load Board Position.10Mounting Docking Hardware to the STS Top-Plate.11STS Center of Gravity.15STS Empty Bay Mounting Interface Enclosure.25Mounting the Fan Power Kit to Corner 3.29Mounting the Auxiliary Fan Panel Assembly to an Empty Bay.31Manipulator,Handler,and Prober Communication.33/STS T2 M2 MountingMount the STS to a ManipulatorNotice Adhere to the ventilation clearance specifications in the STSSafety,Environmental,and Regulatory Information when designing mounting hardware for the STS.Table 1.STS Manipulator Bracket OptionsManipulator BracketPart NumberTumble Motion SupportSide-Mount Manipulator Bracket Kit更149119-01YesRear-Mount ManipulatorBracket Kit133199-01NoRelated information:STS T2 M2 Safety,Environmental,and Regulatory Information:The side mount manipulator bracket allows for tester tumble motion around the tester center of gravity when paired with a tumble motion capable manipulator.3 The rear mount manipulator bracket reduces the combined width of the testerand manipulator within the test cell for pairing with probers and handlers that have limited space.Mounting the STS Using the Side-Mount Manipulator BracketThe STS provides four mounting holes on the STS side-mount manipulator brackets.Both manipulator brackets must be installed on the STS when mounting the STS to a manipulator.Note If the initial STS order is configured fora hard-dock application,side mount manipulator brackets(part number 149119-01)are installed on National InstrumentsSTS T2 M2 Mountingthe STS before it is shipped.Contact Nl to order the manipulator brackets when reconfiguring an STS for hard-dock applications.Figure 1.STS T2 M2 Side-Mount Manipulator Bracket Mounting Holes(mm in.)4 STS T2 M2 MountingFigure 2.STS T2 M2 Side-Mount Manipulator Bracket Assembly1.Vertical bracket2.Center bracket3.M6-1.0 x 50 mm screws(xl6)Torque:5.6 N-m(50 lb in.)4.M6-1.0 x 14 mm screws(xl2)National InstrumentsSTS T2 M2 Mounting Torque:5.6 N-m(50 lb-in.)Refer to the following information for side mount manipulator bracket mounting characteristics.Mounting screw threadM6-1.0Torque5.6 N-m(50 lb-in.)OrientationThe STS supports all orientationsNote Ensure the torque 叩plied to STS components is between 85%and 100%of the torque value specified in the documentation.Related information:STS T2 M2 Safety,Environmental,and Regulatory Information Installingthe Side-Mount Manipulator Bracket STS T2 M2 Component LocationsMounting the STS Using the Rear-Mount Manipulator BracketThe STS provides nine mounting holes on the rear-mount manipulator bracket.A minimum of eight holes must be used when mounting the manipulatorto the rearmount manipulator bracket(part number 133199-01).6 STS T2 M2 MountingFigure 3.STS T2 M2 Rear-Mount Manipulator Bracket Mounting Holes(mm in.)National InstrumentsSTS T2 M2 MountingFigure 4.STS T2 M2 Rear-Mount Manipulator Bracket Assembly8 STS T2 M2 Mounting1.Vertical bracket2.Horizontal bracket(top-left and top-right positions)3.Horizontal bracket(bottom-left and bottom-right positions)4.Center bracket5.M6-1.0 x 50 mm screws(xl6)Torque:5.6 N-m(50 lb-in.)6.M6-1.0 x 25 mm screws(x28)National InstrumentsSTS T2 M2 Mounting Torque:5.6 N-m(50 lb-in.)7.M8-1.25 x 35 mm screws(x8)Torque:9.0 N-m(80 lb-in.)8.Horizontal bracket(middle-left and middle-right positions)Note The addition of docking hardware or third-party hardware to the STS may alter the STS center of gravity.Refer to the following information for rear-mount manipulator bracket mounting characteristics.Mounting screw threadM8-1.25Torque9.0 N-m(80 lb-in.)OrientationThe STS supports all orientationsNote Ensure the torque 叩plied to STS components is between 85%and 100%of the torque value specified in the documentation.Related information:STS T2 M2 Safety,Environmental,and Regulatory Information Installing the Rear-Mount Manipulator Bracket STS T2 M2 Component LocationsInstalled Load Board PositionTo calculate the distance from the STS top-plate exterior to the DUT side of an installed load board,add the PCB thickness of the installed load board to the distance measurement between the underside of the installed load board and the exterior of the STS top-plate.10 STS T2 M2 MountingFigure 5.Distance Between STS T2 M2 Top-Plate and Underside of Installed Load Board-a30.48 1.200frOr1.Underside of installed load board2.Distance between top-plate exterior and load board undersideRelated information:DIB Design Mechanical GuidelinesMounting Docking Hardware to the STS Top-Plate National InstrumentsSTS T2 M2 MountingThe STS top-plate provides alignment holes/slots and mounting holes.Design your docking hardware using the alignment holes/slots to ensure proper alignment and orientation.Figure 6.国 STS T2 M2 Top-Plate Alignment Holes/Slots(mm in.)0 4.100 0,1614 x 5.074 0.1998T 7.874 0,310r-r-i-1 i-1 Third Angle Projection$0.076 0.0030 A B Co 3oood00.0 IFront of STS204.80 8.063+0.025 0.0009-0.000 0.00000 4.100 0.1614T 7.374 0.29031上 STS T2 M 2 M o u n t一ngF-gure 7回 STS T2 M2 Topp-ate A=gnment Ho-es/so1:s(mm=n.D0 6.0300.2374一BC+0.025000090.000(i。x i o0.315。Th-rd Ang-e Projection2x 75.00 2.95310 6.0300.23747T 7.3740.2903一+0.025P00090.00000。)0.0760.0030-A B C Nat-Ona=ns-rumenfsSTS T2 M2 MountingFigure 8.STS T2 M2 Top-Plate Mounting Holes(mm in.)nOS.61g tw6s.SJ 80.69Z X中 w e l l 00.S9Z【Z80EL000811 C79E.Z00.09 XNOOOOJ 00.0(z9m.z0009 XZ(ns6doolnz【Z80CLOOO8T xz m.w 00.S9Z 下6s.。口 80.69Z x 寸(6ZS.ZU 0S.6TEFront of STS14 STS T2 M2 MountingFigure 9.STS T2 M2 Top-Plate Recommended Keepout for DX Interface(mm in.)oFront of STS亍 z.6 n 9ZOO8 寸u z m z n 8m.寸 IT(8890口 s g w z，(6mo.n 8m.9ZH X8(N T S】gg.Tml 998.98m.W.T1.Keepout areaSTS Center of GravityThe STS center of gravity affects the ability of the manipulator to easily move and rotate the STS.After mounting the STS onto a manipulator,ensure that the manipulator can move the STS smoothly within the test cell.The STS center of gravity is measured in reference to the following coordinate system.The center of National InstrumentsSTS T2 M2 Mountinggravity is offset from this coordinate system by the values shown in Location of STS Center of Gravity(Side-Mount Manipulator Bracket)and Location of STS Center of Gravity(Rear-Mount Manipulator Bracket).Note The STS coordinate system is the same for all manipulator brackets.The Z-axis is centered on the interface.+Z-Axis+X-AxisFigure 10.STS T2 M2 Coordinate System de-Mount Manipulator Bracket)+Y-Axis16 STS T2 M2 MountingThe X-Z plane is normal to the Y axis and located halfway between the sides of the STS.Figure 11.STS T2 M2 X-Axis Dimensions(mm in.)(Side-Mount Manipulator Bracket)+Z-Axis394.95 15.549-346.50 13.641-394.95 15.549-346.50 13.641!432.00 17.008355.40 13.992+YAxisThe Y-axis connects the centers of the two squares created by the manipulator mounting holes on the side-mount manipulator brackets installed on the left and right sides of the STS.National InstrumentsSTS T2 M2 MountingFigure 12.STS T2 M2 Y-Axis Dimensions(mm in.)(Side-Mount Manipulator Bracket)18 STS T2 M2 MountingFigure 13.STS T2 M2 Z-Axis Dimensions(mm in.)(Side-Mount Manipulator Bracket)1.Edge of STS top-plateThe STS coordinate system is the same for all manipulator brackets.The following figures show the STS coordinate system with the rear-mount manipulator bracket.National InstrumentsSTS T2 M2 MountingFigure 14.STS T2 M2 Coordinate System(Rear-Mount Manipulator Bracket)20 STS T2 M2 MountingFigure 15.STS T2 M2 X-Axis Dimensions(Rear-Mount Manipulator Bracket)National InstrumentsSTS T2 M2 MountingFigure 16.STS T2 M2 Y-Axis Dimensions(mm in.)(Rear-Mount Manipulator Bracket)+X-Axis+Z-Axis/STS T2 M2 MountingFigure 17.STS T2 M2 Z-Axis Dimensions(mm in.)(Rear-Mount Manipulator Bracket)1.Edge of STS top-plateNotice The center of gravity location is only for the STS and manipulator brackets and applies only if all chassis bays inside the STS are populated with a supported PXI chassis,chassis ballast(part number 132852-01),or mounting interface enclosure(part number 133684-01).It accounts for variation of instruments populated in each PXI chassis but does not National Instruments 23STS T2 M2 Mountinginclude additional equipment attached to the exterior of the STS such as load boards,docking hardware,and external cables.Table 2.Location of STS Center of Gravity(Side-Mount Manipulator Bracket)CoordinateDistance Relative to Coordinate System WX-6 mm 15 mmY5 mm 15 mmZ-7 mm 15 mmTable 3.Location of STS Center of Gravity(Rear-Mount Manipulator Bracket)CoordinateDistance Relative to Coordinate SystemX-71 mm 15 mmY8 mm 15 mmZ4 mm 15 mmPXI chassis bays2Dimensions(Lx Wx H)Test hea晅639 mm x 639 mm x 787.4 mm(25.15 in.x 25.15 in.x 31.00 in.)TotalUsing side-mount manipulator brackets723.9 mm x 790.0 mm x 1,045.0 mm(28.50 in.x 31.10 in.x 41.14 in.)Using rear-mount manipulator brackets806.9 mm x 790.0 mm x 1,045.0 mm(31.77 in.x 31.10 in.x 41.14 in.)WeightWithout instrumentation133 kg(293 lb)Maximum 巴272 kg(600 lb)The weight of an STS depends on the configuration of instrumentation,cabling,and other components on the STS interior and exterior.Ensure that the manipulator in the test cell is rated to safely manipulate the maximum possible weight of an STS test head.24 STS T2 M2 Mounting2 These values are relative to the coordinate system defined in the previous figures,starting with the STS Coordinate System(Side Mount Manipulator Bracket).m These values are relative to the coordinate system defined in the previous figures,starting with the STS Coordinate System(Rear Mount Manipulator Bracket),f Test head dimensions do not include the handle,casters,cabling,DX interface,interface cover,and side or rear mount manipulator brackets.f The STS weight(the combined weight of the frame,instrumentation,cabling,load board,and docking interface)must not exceed the maximum weight.STS Empty Bay Mounting Interface EnclosureThe mounting interface enclosure(p/n 133684-01)provides mounting standoffs in the center free space for mounting non-PXI chassis equipment in the chassis bay.The mounting interface enclosure provides three rack units of 19 in.rack mounting space.The enclosure supports upright and inverted mounting orientations.Design your device mounting adapter bracket to meet the specifications of the mounting interface enclosure.National InstrumentsSTS T2 M2 MountingFigure 18.Mounting Interface Enclosure Center Mounting Dimensions(mm in.)5.118 5.118 5.118100.00 3.937 100.00 3.937 100.00 3.937 100.00 3.9371.M4 mounting standoffs2.Mounting interface enclosure front cover mounting screws3.Mounting interface enclosure front cover assembly4.Hot air exhaust vent5.Fresh air intake vent26 STS T2 M2 MountingFigure 19.Mounting Interface Enclosure Side 19 in.Rack Mounting Bracket Dimensions(mm in.),Upright Orientation1.M5 mounting nuts2.Upper-side cover M4 mounting screws3.Upper-side cover M3 mounting screws National InstrumentsSTS T2 M2 MountingFigure 20.Mounting Interface Enclosure Side 19 in.Rack Mounting Bracket Dimensions(mm in.),Inverted Orientation-H H工1.M5 mounting nuts2.Lower-side cover3.Lower-side cover mounting screwsRefer to the following information for STS mounting interface enclosure mounting characteristics.28 STS T2 M2 MountingRefer to the following information for mounting interface enclosure cooling characteristics.Supported empty chassis baysBay 2Center mountingStandoffs sizeM4-0.7Standoffs threaded length6.5 mmMaximum equipment space(Lx Wx H)巴450 mm x440 mm x 140 mm(18.11 in.x 17.32 in.x 5.51 in.)Side 19 in.rack mountingClinching nuts sizeM5-0.8Device maximum size(Lx Wx H)390 mm x 445 mm x 3U(15.35 in.x 17.52 in.x3U)Supported device orientationUpright and invertedMaximum Power Dissipationq更 1,000 W per chassis bay1 Worst case tolerance scenario.Instruments must be properly rated,certified to appropriate standards,and installed following the instrument installation instructions.Forced air cooling must intake only from the bottom and exhaust only to the side vents.m If an Nl-designed enclosure mounting interface and auxiliary fan panel are used,the maximum internal power dissipation is 1,000 W with the fan speed of 4100 RPM.Thermal performance of third-party instruments inside the enclosure must be properly validated to meet recommended operating conditions from the manufacturer.Mounting the Fan Power Kit to Corner 3 National InstrumentsSTS T2 M2 MountingFigure 21.Mounting the Fan Power Supply to Corner 31.Fan power supply2.M3 screws3.AC power cables4.DC power input connectors5.DC power output connectors30 STS T2 M2 MountingEquipment 2 mm hex wrench,0.56 N-m(5.0 lb-in.)1.Place the fan power supply in the bottom of corner 3 and tighten the four M3 screws using the 2 mm hex socket wrench.2.Connect the AC power cable by daisy chaining from the default DC power supply starting from the bottom of corner 3.3.Attach the DC power output connectors to corner 3.Related information:STS T2 M2 Safety,Environmental,and Regulatory Information STS T2 M2 Component LocationsMounting the Auxiliary Fan Panel Assembly to an Empty BayThe auxiliary fan panel provides forced air-cooling intake from the bottom and exhaust to the side ventilation panels of the STS.Empty Chassis Bay Fan Power Kit Part NumberBay 2 148753-01The auxiliary fan panel assembly kit includes a DC input power cable and signal cable.Complete the following steps to mount the auxiliary fan panel assembly to an empty bay:1.Connect the DC input power cable to the fan power kit(part number 148783-01)in corner 3.Each fan power kit can power only one auxiliary fan panel.2.Connect the signal cable by daisy chaining all STS fan panels.National InstrumentsSTS T2 M2 MountingFigure 22.STS T2 M2 Fan Panel Signal Connection(Cross Section),Top ViewBack of STSS1SO3P-SMbJOEFront of STS1.Bay 2 auxiliary fan panel2.Center STS fan panel3.Fan panel output signal connector4.AC powerRelated information:3 STS T2 M2 Mounting STS T2 M2 Safety,Environmental,and Regulatory Information STS T2 M2 Component LocationsManipulator,Handler,and Prober CommunicationThe STS can communicate with test cell components through the following connection types.TTL Digital Parallel BUS communication(USB-6509)Common for handler communication GPIBCommon for prober communication RS-232Common for auxiliary hardware communication EthernetCommon for test cell infrastructure communicationTTL Digital Parallel BUS Communication(USB-6509)The USB-6509 is 96-channel,5 V,TTL,24 mA parallel BUS interface that communicates with the handler or prober in the test cell to coordinate the movement of each DUT into the appropriate test result bin.Each USB-6509 port can be configured for input or output.The USB-6509 ports do not require external power for outputs.USB-6509 communication can receive start of test signals,indicate pass and fail bins,and send end of test signals.Two 50-