连接器结构及制造迼程.ppt

按一下以編輯母片標題樣式,按一下以編輯母片文字樣式,第二層,第三層,第四層,第五層,*,Connectors/Cables Introduction,連接器/線材簡介,Charles Lee/Sean Chen,李宗仁,/,陳茂雄,Wieson Electronic CO.,LTD ,PM DPT,Copyright belongs to Wieson CO.,dont copy without written permission,Content,Connector Structure and Manufacturing Process,連接器結構及製造過程,Level 1 6,Major Connector Makers,worldwide/,Twn,Rank,Company,1.AMP (U.S.A.),2.,Thomas&Betts (U.S.A.),3.,Molex (U.S.A.),4.,Framatome (France),5.Berg (U.S.A.),6.,Amphenol (U.S.A.),7.3M (U.S.A.),8.JST (Japan),9.Hirose (Japan),10.ITT Canon (U.S.A.),11.JAE (Japan),12.Hon Hai (Taiwan),13.Elco/AVX (Japan),14.Siemens (Germany),15.SMK (Germany),16.Harting (U.S.A.),17.Hosiden (Japan),18.Deutsch (Germany),19.Yamaichi (Japan),20.Honda (Japan),Rank Company,1.,Hon Hai,2.Pan International,3.,Huan Hsin,4.,Unixtar,5.Chant Sincere/Coxoc,6.Good Way,7.,Weitronic,8.,Suyin,9.,Wieson Electric,10.,Elka,11.,Leoco,12.,Oupiin,13.EDA,14Nextronics,15.Full Rise,16.TZT(Zetatronics),17.Speed Tech,18.Chief Land(ATEX),19.Win Win Precision,20,Singatron,Connector Manufacturing Process,Injection process,Stamping,process,Insertion process(Auto,Semi auto,Manual),(Stitching or Gang insertion),Final Testing,(CCD inspection,Conductivity,Hi-Pot),Package,Storage,Delivery,Housing,Terminal,Cleaning&,Plating process,RD design,Tooling,Mold(plastic part),Die(metal part),(,C,harged,C,ouple,D,isplay),Connector Manufacturing Process,連接器製程,Plastic Part,:,by Injection(Molding),射出成型,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Plating Process,電鍍,:,Terminal Cleaning,端子清洗,Ni under-plated,鍍鎳底,Gold plated,鍍金,(Full Gold,鍍全金,or Selective Gold,選擇性鍍金,orPd-Ni+Gold Flash plated),Assembly,:,by Auto/Semi Auto/Manual process,insert terminal into housing(Stitching or Gang Insertion),Testing,:,CCD Inspection,Conductivity test,Hi-Pot test (,影像檢驗)(,導通測試,),(,高壓測試,),Connector Manufacturing Process,連接器製程,Plastic Part,:,by Injection(Molding),射出成型,Housing X 8,PCS,Runner,Connector Manufacturing Process,連接器製程,Plastic Part,:,by Injection(Molding),射出成型,This runner can be recyclable,Gate(Injection Point),Mold Flow,Connector Manufacturing Process,連接器製程,Plastic Part,:,by Injection(Molding),射出成型,One Mold,8 Cavities,Connector Manufacturing Process,連接器製程,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Connector Manufacturing Process,連接器製程,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Carrier Pitch,Connector Manufacturing Process,連接器製程,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Pre-Bending,Connector Manufacturing Process,連接器製程,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Pre-Bending,Connector Manufacturing Process,連接器製程,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Final Bending,Connector Manufacturing Process,連接器製程,Metal Part,:,by Stamping,沖壓,成型,(Blanking,Blanking+Forming),Forming,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,Metal Part,金屬零件,:,(,Terminal,端子,Contact),Accessory,配件,:,Board Lock,魚叉,Washer,墊片,Stud,螺栓,Shell,鐵殼,etc,.,Connector Structure,連接器結構,Plastic Part,塑膠零件,Housing;Insulator)Material(,材質):,PPS LCP PCT Nylon PBT,Connector Structure,連接器結構,Plastic Part,塑膠零件,:(,Housing;Insulator)Material Cost:PBT =X dollar PPS =3X dollar LCP =9X dollar PCT =8X dollar Nylon=2X dollar,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,Color,(,常用顏色,):,Please refer to next page,for PC99 standard,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,UL Certification,125,m/m,75,m/m,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,Flammability(Safety Demand)Defined by UL 94 Test Condition:ASTM D 635,D4804,IEC707 or ISO 1210 Ranking:94V-0,94V-1,94V-2Refer to next pages for details.,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,Polarization,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,Polarization,Chamfer Design to prevent,mis,-assembly,Connector Structure,連接器結構,Plastic Part,塑膠零件,:,Polarization,Center Line,Slot,Cross Bar,Latch,Connector Structure,連接器結構,Plastic Part,塑膠零件,:1.,Stand-Off design:,PCB,Stand-Off,Connector Structure,連接器結構,Dip&SMT(D):1.DIP design:,PCB need to drill hole Good retention force between PCB&connector Need to go through Wave Solder process,2.SMT(D)design:,Only Solder Pad needed Only need to go through IR-,reflow,High precision terminals design,PCB,ConnectorPCB,Terminal,Connector,Solder Point,Terminal,Connector Structure,連接器結構,Connector,Interface,External Devices,Vertical&R/A:,1.Vertical design:-Also named 180 -In cable,it named “Straight”,2.,R/A design:-R/A=Right Angle -Also Named 90,Connector Structure,連接器結構,Accessory,配件,:,Screw,螺絲,Washer,墊片,Stud,螺栓Shell,鐵殼,etc,.,Connector Structure,連接器結構,PC Board Retention Design,.,Kink Design,Also Named as“Frog Legs”,Terminals,Connector Structure,連接器結構,PC Board Retention Design,.,Also Named as“Folk Lock”,Board Lock Design,Connector Structure,連接器結構,Metal Part,金屬零件,:,(,Terminal,端子,Contact),常用材質有,For Female Pin Be-Cu(Beryllium Copper,鈹銅,),C1700 C 1720,Ph,-Br(Phosphor Bronze,磷銅,),C5191 or C5210 For Male Pin Brass,黃銅,(,青銅,),C2600 C2801,Connector Structure,連接器結構,Brass,黃銅,(,青銅,),Assume,1Kg=X dollar,Ph,-Br(Phosphor Bronze,磷銅,),1,Kg=1.5X dollar,Be-Cu(Beryllium Copper,鈹銅,),1,Kg=2.2X dollar,To choose right raw material is smart!,Connector Structure,連接器結構,Metal Part,金屬零件,:,(,Terminal,端子,Contact),Female PIN:(Pin/Socket Type),Connector Structure,連接器結構,Metal Part,金屬零件,:,(,Terminal,端子,Contact),Female PIN:(Leaf Type),Package types:,Pay more attention on component orientation and package strength(,注意零件方向及包裝強度,),-,Tube(,管裝,),-,Tray(,盤裝,),-,Tape and Reel(,捲裝,),-,Anti-ESD package(,防靜電,),-,Box(,盒裝,),Connector Package(,包裝方式,),Connector Package(,包裝方式,),Package types:,Tube(,管裝,),Tray(,盤裝,),Tape and Reel(,捲裝,),