中国装备制造技术的现状与发展.ppt

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,1,中国装备制造技术的现状与发展,Present and development of Chinese equipment manufacturing technology,University of Shanghai for Science and Technology,2013.10,2,Contents,Development Status,1,Innovation System,4,Transformation&Updating,2,Economical Operation,3,Explanation,Data sources for this PPT,from,China Machinery,Industry Federation,.,1,、,Development Status of Machinery Industry,The first decade of the 21st century is a,golden period,for Chinas machinery industry,.,The number of large-scale enterprises is 76,000,accounting for about 23%of the total industrial area.,Machinery industry sales in China reached top 1 of$1.5 trillion,as the highest in the world,surpassing Japans$1.2 trillion and U.S.$1 trillion.,The output of automobile,power generation equipments,machine tools,tractors,engineering machinery,etc.as worlds top 1.,Total value of import and export increased from$222.9 billion to$513.8 billion,an increase of 231%.,With structure improvement,the export of engineering machinery,NC machine tools,automobiles continued to grow.The export of power generation equipments have accounted for nearly 15%of total output.,Comprehensive energy consumption of industrial added value(10 thousands)is,from 0.65,tce,.to 0.43,tce,.,down 34.6%;steel consumption is from 0.47,tce,.to 0.38,tce,.,a decline of 18.2%.,1,、,Development Status of Machinery Industry,Power Equipment,Million-kilowatt thermal power,700,000 kilowatts hydropower unit,Million-kilowatt PWR nuclear power plant,Special super AC&DC power transmission equipment,Megawatt wind power equipment,Solar power generation equipment,Engineering Machinery,2000 tons crawler crane,500 tons all terrain crane,900 t girder/beam lifting/bridge machine,72 m boom concrete pump truck,Large TBM,The,ability,is,significantly enhance,d to p,rovide,equippment,supp,lies,for the national economy,:,1,、,Development Status of Machinery Industry,6,Heavy Mining Equipment,80,000 tons forging machine,15,000 tons hydraulic press,36,000 tons black metal vertical extrusion machine,20 million tons/year open,-,pit,mine,equipment,8000 tons/day dry cement outfits,Petrochemical,General Equipment,300,000 tons/year of synthetic ammonia equipment,One million tons of ethylene plant,60,000 m/,h,air,separation equipment,12,000 m drilling rig,Roll newspaper presses,Strategic emerging industry mainly,include,:,Energy saving,new generation of information technology,biotechnology,high-end equipment manufacturing,new energy,new materials,new energy automobiles.,By 2020,Propotion of added value in GDP would strive to reach up to 15%.,2,、,T,ransformation and Upgrading of Machinery Industry,D,evelopment ideas,of machinery industry,:,Accordance to general requirements-focus on high-end,innovation-driven,strengthen basis,green concept first,quality and efficiency,would be improved.,technology first,standards support,promote quality,collaborative development as the industry development approach,strengthen independent innovation,accelerate the formation of a high level autonomy technology,standards and brand;,enhance the supporting force of independent innovation for industrial upgrading,.,Change the development mode-from quantity mode to quality mode,from low-end product structure to high-end,.,Expand international cooperation,and actively,introduce advanced technology,talent and strategic partners.,Expand exports,improve the technology content,added value and set standard of the export product.,2,、,T,ransformation and Upgrading of Machinery Industry,green manufacturing&intelligent manufacturing,-as breakthrough and support,Green Manufacturing:,green design technology,clean production processes,energy saving product development,green recycling,remanufacturing,green manufacturing technology standards and other key technologies,Intelligent Manufacturing:,perception theory and technology,intelligent controlintelligent sensors and instrumentation,intelligent control systems,robotics,intelligent high-end equipment,2,、,T,ransformation and Upgrading of Machinery Industry,2,、,T,ransformation and Upgrading of Machinery Industry,To develop energy-saving environmental equipments,high-end equipment manufacturing,new energy,new materials,new energy vehicles and other strategic emerging industries.,To develop those new growth points:CNC machine tools,key infrastructure components,new energy equipment,marine engineering equipment,modern agricultural equipment,modern manufacturing services and remanufacturing.,In order to minimize energy consumption,materials,electricity,fuel,coal should be saved in production process,the traditional process be optimized,green manufacturing process be applied,energy-efficient equipments be transformed and used.,Reduce energy consumption during using process,to provide energy efficient products for society,and to promote energy conservation and use efficiency.,3,、,Current Economical Operation,In 2012,the machinery industry achieved:,Main business income is17.99 trillion yuan,an increase of 9.8%;,Profit is 1.23 trillion yuan,an increase of 5.2%;,Export delivery value is 1.79 trillion yuan,an increase of 3.3%.,Economic operation of basic characteristics:,slow recovery,moderate growth and steady development,3,、,Current Economical Operation,sub-sector,Main business income,(,100 million yuan,),increase（,%,）,Profit,(,100million yuan,),increase（,%,）,import,(,ten thousand dollars,),increase（,%,）,export,(,ten thousand dollars,),increase（,%,）,farm machinery,3351.41,17.17,227.41,41.73,249702,0.16,875759,2.81,internal combustion engine,1651.77,-0.17,129.85,-31.04,1008504,-24.92,741013,-0.29,engineering machinery,5884.46,-2.99,414.55,-123.40,507932,-40.76,1691648,13.35,instruments,6791.53,16.48,553.10,50.44,4592308,5.78,3058620,13.26,Petrochemical,15788.63,14.01,1145.31,161.80,2914647,-4.35,5964191,9.89,heavy mining machinery,9840.87,11.44,567.46,-18.55,600207,-13.31,1056729,14.93,machine tools,7695.39,10.47,505.26,22.87,1964947,-5.28,830089,13.55,electric products,47258.09,9.72,2761.81,144.93,5330058,-3.05,9202974,7.03,Application Infrastructure,15060.61,13.47,954.08,67.97,1551419,-13.04,1973615,5.91,Food Packaging,488.32,6.66,36.03,5.26,332105,-19.93,256061,19.64,Automobile,53247.88,8.44,4203.56,236.28,6977541,8.04,4574596,11.98,2012,major economic indicators of sub-sectors in the machinery industry,3,、,Current Economical Operation,In 2012,the world,s,28 major machine tool-producing countries and regions produced$93.2 billion,down 1%year on year.,10%,growth,in Germany,7%growth,in,United States,15%,growth in,Austria,25%,increase in,Czech Republic.While Brazil,Belgium and the United Kingdom,Japan declined.,T,otal production,in,China,Japan and Germany accounted for,64%of the worlds machine tool production.,1)International Machine Tool Production,3,、,Current Economical Operation,Over the past 10 years,China has been ranked top one among metalworking machine tool consumer countries.In value terms,in,2012 China consumed 2/5 of the worldwide machine,.,Consumption concentration ratio of machine tool further increased.,China,United States,Japan,Germany and South Korea,as top five consumer countries,in 2012 the total consumption of machine tools accounted for 70%of global production.In 1999,top five countries(United States,Germany,Japan,China,Italy)consumption accounted for 55%totally.,2)Trade and Consumption of International Machine Tools,3,、,Current Economical Operation,3,、,Current Economical Operation,key indicators,unit,metal-cutting machine tool,metal forming machine tool,Gross output value,hundred million yuan,1464,-0.8%,620,6.4%,production output,set,797118,-13.6%,224600,-4.8%,NC output,set,205695,-16.2%,13105,-35.6%,import value,hundred million dollars,134.2,2.1%,47.2,-11.9%,export value,hundred million dollars,26.4,13.24%8.8,16.9%,Production continue downward trend,the growth rate continued to drop,the domestic market slumped.,International market recoverd slowly,demand for domestic low-end products significantly reduced,import amount is high.,Product structure contradicts market demand,machine tool exports go from high to low.,3)Production situation of machine tool in our country in 2012,3,、,Current Economical Operation,import machine tool,import number,(,set,),import value,(,100 million dollars,),increase,(%),Metalw,orking machine tool,107100,134.2,2.1,Processing center,49800,56.5,16.2,(1),Laser Processing Center,6880,7.95,-10.5,(2),Vertical Machining Center,44179,32.2,20.5,(3),Horizontal machining centre,4313,19.3,12.2,NC horizontal lathe,4053,5.3,-11.2,Combined machine tool,467,3.5,73.4,NC forging machine tool,942,6.6,-6.9,In 2012,the importation of all types of machine tools in China is 19.65 billion dollars,5.28%down,than last year.Metalworking machine tool is 13.42 billion dollars,2.1%increase;Metal forming machine tools is$4.72 billion,11.9%down.,4)Machine tool import in our country,3,、,Current Economical Operation,201,2,Jan.,-,May.,2013,May,national industry,10.0%,9.4%,9.2%,mechanical industry,8.9%,9.3%,9.7%,January-June of 2013,the growth rate of added value in machinery industry is higher than that of the previous year,but lower than the national level.However,the growth rate became higher than the national level in May.,January,-May in 2013,industrial economic situation:,2013,beginning is,smooth.,Key economic indicators,recovers slightly,maintains a good momentum of growth since,the four,th,quarter of,last year,.,3,、,Current Economical Operation,6,、Product price index keep low and stable,January-June,2013,Sum（hundred million dollars）,Increase,Imports and exports value,3147,1.76%,Export,1753,1.51%,Import,1393,-5.58%,Trade surplus,359,Exports rose slightly,Link index,Year on year,Cumulative per cent,January,2013,99.9,98.8,98.8,February,99.9,98.8,98.8,March,99.8,98.6,98.7,April,99.9,98.6,98.7,May,99.9,98.5,98.7,June,99.9,98.4,98.6,Product price keeps low and stable,3,、,Current Economical Operation,The industrys main business income year-on-year growth rate(%),the whole industry,agricultural machinery,internal-combustion engine,construction machinery,instrument,office supplies,general petrochemical,machinery industry,Heavy-duty mine machinery,machine tool,Electrical appliances,foundation industry,automobile,food packing,others,this year Jar.-Jun.,last year Jar.-Dec.,3,、,Current Economical Operation,Industry profits year-on-year growth rate(%),this year Jar.-Jun.,the whole industry,last year Jar.-Dec.,agricultural machinery,internal-combustion engine,construction machinery,instrument,office supplies,general petrochemical,machinery industry,Heavy-duty mine machinery,machine tool,Electrical appliances,foundation industry,automobile,food packing,others,3,、,Current Economical Operation,Engineering machinery and heavy machinery that are primarily serving social investment continue to slump,which shows that,social investment has not been active yet,.,M,achine tool industry that are serving machinery industry itself continues to slump,shows that,machinery industry condition will not be substantially improved in the short term,.,Conclusion,3,、,Current Economical Operation,Macroeconomic environment is warmer than that of the previous year,the inflation risk eases slightly,the demand situation is slightly better than last year;,Automotive industry continues to grow,drive the industry benefit to regrow;,Export situation is not optimistic,the RMB appreciation weakens competitiveness in international markets;,Industrial policy and market environment is conducive to the transformation and upgrading of machinery industrial,.,Year Trend and Forecast:,3,、,Current Economical Operation,Expects:,2013 economy running speed of machinery industrial will be slightly higher than 2012.,But overall remain at a low level.,Sales grow about 12%;profit grows about 8%;export growth in general will be equal with last year.,3,、,Current Economical Operation,27,2013 January-June,output of metal-cutting machine tools and CNC machine tool decreased seperately by 12.55and 1.79%,while decreasing amplitude of metal-cutting machine tools narrowed 14.95 percent than last year(-16.7%).,2013,Jan.-Jun.,increase,June,Increase,1.,machine output,(,set,),359653,-12.55%,67320,-9.07,NC machine output,(,set,),104005,-1.79%,22425,16.29%,2.,machine import value,(,ten thousands dollars,),507413,-18.78%,82179,-18.9%,NC machine import value,(,ten thousands dollars,),196348,-15.59%,33188,-4.67%,3.,machine export value,(,ten thousands dollars,),130043,-0.4%,23094,0.39%,NC machine export value,(,ten thousands dollars,33748,-9.56,5779,-8.88%,2013 January-June,machine tool industry remained sluggish;while decline amplitude of CNC output decreases,in June it is achieving positive growth.,4,、,Innovation System,Approved by former Ministry of Machinery Industry and former State Administration of Machinery Industry,based on industry-related research institutes,36 Industry Engineering Research Center were built,special fund was invested.A number of national engineering(technology)research centers were recommended.,Eleventh Five-Year period:to implement the Long-term Scientific and Technological Development Plan(,2006-2020,),national innovation fundamental capabilities,and to actively promote the industry technology innovation system with enterprises as the mainstay,basically formed industry technology innovation system consisting of the nation,industry,enterprises and other types of innovative institutions,.,4,、,Innovation System,National Science and Technology Innovation Conference,in 2012,proposed:to accelerate the pace of scientific system reform,focus on,building technological innovation system in which enterprises as the mainstay,with industry-university-research cooperation as supplement,;to enhance the independent innovation,and strive to build an innovative country.,Notice of State Council on the Twelfth Five-Year national innovation capacity-building programs(Guo Fa,2013,No.4)proposed:,key direction of building manufacturing innovation capacity,to further deepen,industry-university-research cooperation,strengthen coordination innovation,promote the technology innovation platform where backbone enterprises and higher learning institutions,research institutes,upstream and downstream enterprises,industry associations and other organizations build and organise cooperatively.Societies and industrial organization should play a organising role,accelerate engineering education,and enhance the ability of innovation for the industry.While strengthening national,industry,local key laboratories and engineering centers,engineering labs and co-ordination of public technical service platform convergence,and promote industry innovation optimal allocation of resources.,4,、,Innovation System,Composition,Technological innovation organizations,210 State-certified Enterprise Technology Center,accounting for 24.9%of the nation;,23,National engineering(technology)research centers,14 National,Key(Engineering)Lab,.,100,Industry engineering(technology)res