1、材料科学 Material Science 物料科学定义 Material Science Definition 加工性能 Machinability 强度 Strength 抗腐蚀及耐用 Corrosion & resistance durability 金属与合金 Metal and Alloy 铁及非铁金属 Ferrous & Non Ferrous Metal 金属的特性 Features of Metal 晶体结构 Crystal Pattern 金相及相律 Metal Phase and Phase Rule 固熔体 Solid sol
2、ution 置换型固熔体 Substitutional type solid solution 插入型固熔体 Interstital solid solution 金属间化物 Intermetallic compound 金属变态 Transformation Allotropic Transformation 合金平衡状态 Thermal Equilibrium 相律 Phase Rule 自由度 Degree of freedom 临界温度 Critical temperture 共晶包晶温度 Peritectic Temperature
3、 包晶反应 Peritectic Reaction 包晶合金 Peritectic Alloy 亚共晶体 Hypoeutetic Alloy 过共晶体 Hyper-ectectic Alloy 金属塑性 Plastic Deformation 滑动面 Slip Plan 畸变 Distortion 硬化 Work Hardening 退火 Annealing 回复柔软 Crystal Recovery 再结晶 Recrystallization 金属材料的性能及试验 Properties & testing of metal 化学性能 Chemical Pr
4、operties 物理性能 Physical Properties 磁性 Magnetisum 比电阻 Specific resistivity & specific resistance 比重 Specific gravity & specific density 比热 Specific Heat 热膨胀系数 Coefficient of thermal expansion 导热度 Heat conductivity 机械性能 Mechanical properties 屈服强度(降伏强度) (Yield strangth) 弹性限度、阳氏弹
5、性系数及屈服点 elastic limit, Yeung´s module of elasticity to yield point 伸长度 Elongation 断面缩率 Reduction of area 金属材料的试验方法 Non – destructive inspections 显微观察法 Destructive Inspection 冲击测试 Impact Test 疲劳测试 Fatigue Test 钢铁的主要成份 The major element of steel 铁相 Steel Phases 钢铁的名称 Name of
6、 steel 纯铁体 Ferrite 渗碳体 Cementitle 奥氏体 Austenite 珠光体及共析钢 Pearlite &Eutectoid 奥氏体碳钢 Austenite Carbon Steel 单相金属 Single Phase Metal 共析变态 Eutectoid Transformation 珠光体 Pearlite 亚铁析体 Hyppo-Eutectoid 初释纯铁体 Pro-entectoid ferrite 过共释钢 Hype-eutectoid 珠光体 Pearlite 粗珠光体 Coarse pea
7、rlite 中珠光体 Medium pearlite 幼珠光体 Fine pearlite 磁性变态点 Magnetic Transformation 钢铁的制造 Manufacturing of Steel 连续铸造法 Continuous casting process 电炉 Electric furnace 均热炉 Soaking pit 全静钢 Killed steel 半静钢 Semi-killed steel 沸腾钢(未净钢) Rimmed steel 钢铁生产流程 Steel Production Flow Chart 钢材的熔铸、锻造、挤压及延轧
8、 The Casting, Fogging, Extrusion, Rolling & Steel 熔铸 Casting 锻造 Fogging 挤压 Extrusion 延轧 Rolling 冲剪 Drawing & stamping 特殊钢 Special Steel 硬化性能 Hardenability 钢的脆性 Brittleness of Steel 低温脆性 Cold brittleness 回火脆性 Temper brittleness 硬度及拉力 Hardness & Tensile strength test 拉伸测试(顺纹测试) Elon
9、gation test 钢的种类 Type of Steel 表面处理 Surface Finish 常用尺寸 Commonly Used Size 不锈钢 Stainless Steel 不锈钢的定义 Definition of Stainless Steel 不锈钢之分类,耐腐蚀性及耐热性 Classification, Corrosion Resistant & Heat Resistance of Stainless Steel 铁铬系不锈钢片 Chrome Stainless Steel 马氏体不锈钢 Martensite Stainless Ste
10、el 低碳马氏体不锈钢 Low Carbon Martensite Stainless Steel 含铁体不锈钢 Ferrite Stainless Steel 镍铬系不锈钢 Nickel Chrome Stainless Steel 铁锰铝不锈钢 Fe / Mn / Al / Stainless Steel 不锈钢的磁性 General Specification of Tension Annealed Stainless Steel Strips 耐热不锈钢 Heat-Resistance Stainless Steel 镍铬系耐热不锈钢特性、化
11、学成份、及操作温度 Heat-Resistance Stainless Steel 铬系耐热钢 Chrome Heat Resistance Steel 镍铬耐热钢 Ni - Cr Heat Resistance Steel 超耐热钢 Special Heat Resistance Steel 抗热超级合金 Heat Resistance Super Alloy 耐热不锈钢比重表 Specific Gravity of Heat – resistance steel plates and sheets stainless steel 不锈钢材及耐热钢材
12、标准对照表 Stainless and Heat-Resisting Steels 高碳钢片 High Carbon Steel Strip 用含碳量分类 – 即低碳钢、中碳钢及高碳钢 Classification According to Carbon Contains 弹簧用碳钢片 CarbonSteel Strip For Spring Use 冷轧状态 Cold Rolled Strip 回火状态 Annealed Strip 淬火及回火状态 Hardened & Tempered Strip/ Precision – Quenched Steel Str
13、ip 贝氏体钢片 Bainite Steel Strip 弹簧用碳钢片材之边缘处理 Edge Finished 淬火剂 Quenching Media 碳钢回火 Tempering 回火有低温回火及高温回火 Low & High Temperature Tempering 高温回火 High Temperature Tempering 退火 Annealing 完全退火 Full Annealing 扩散退火 Diffusion Annealing 低温退火 Low Temperature Annealing 中途退火 Process Anneali
14、ng 球化退火 Spheroidizing Annealing 光辉退火 Bright Annealing 淬火 Quenching 时间淬火 Time Quenching 奥氏铁孻回火 Austempering 马氏铁体淬火 Marquenching 高碳钢片用途 End Usage of High Carbon Steel Strip镀镍 Nickel Plated 镀铬 Chrome Plated 镀黄铜 Brass Plated 基层金属 Base Metal of Plated Metal Strip 低碳钢或铁基层金属 Iron & Low Carb
15、on as Base Metal 不锈钢基层金属 Stainless Steel as Base Metal 铜基层金属 Copper as Base Metal 黄铜基层金属 Brass as Base Metal 轴承合金 Bearing Alloy 易溶合金 Fusible Alloy 焊接合金 Soldering and Brazing Alloy 软焊 Soldering Alloy n处理及表面状况 Finish & Surface 化学成份 Chemical Composition 机械性能 Mechanical Properties 加工方
16、法 Manufacturing Method 应用材料 Material Used 金属材料:metal material (MR) 成形工艺:formation technology 1 铸造 铸造工艺:casting technique 铸件:foundry goods (casting) 机器零件:machine part 毛坯:blank 力学性能:mechanical property 砂型铸造:sand casting process 型砂:foundry sand 1.1 铸件成形理论基础 合金:alloy 铸造性能:casting prop
17、erty 工艺性能:processing property 收缩性:constringency 偏析性:aliquation 氧化性:oxidizability 吸气性:inspiratory 铸件结构:casting structure 使用性能:service performance 浇不足:misrun 冷隔:cold shut 夹渣:cinder inclusion 粘砂:sand fusion 缺陷:flaw, defect, falling 流动性:flowing power 铸型:cast (foundry mold) 蓄热系数:thermal s
18、torage capacity 浇注:pouring 凝固:freezing 收缩性:constringency 逐层凝固:layer-by-layer freezing 糊状凝固:mushy freezing 结晶:crystal 缩孔:shrinkage void 缩松:shrinkage porosity 顺序凝固:progressive solidification 冷铁:iron chill 补缩:feeding 等温线法:constant temperature line method 内接圆法:inscribed circle method 铸造应力:
19、casting stress 变形:deforming 裂纹:crack 机械应力:mechanical stress 热应力:heat stress 相变应力:transformation stress 气孔:blow hole 铸铁:ingot 铸钢:cast steel 非铁合金:nonferrous alloy 灰铸铁:gray cast-iorn 孕育处理:inoculation 球墨铸铁:spheroidal 球化处理:sheroidisation 可锻铸铁:ductile cast iron 石墨:graphite 蠕墨铸铁:v
20、ermicular cast iron 热处理:heat processing 铝合金:Al-alloy 熔炼:fusion metallurgy 铜合金:copper alloy 氢脆:hydrogen brittleness 1.2 铸造方法 (casting method) 手工造型:hand moulding 机器造型:machine moulding 金属型:metal mold casting 金属模:permanent mould 压力铸造:press casting 熔模铸造:investment moulding 蜡膜:cere 离心铸造:c
21、entrifugal casting 低压铸造:casting under low pressure 差压铸造:counter-pressure casting 陶瓷型铸造:shaw process 1.3 铸造工艺设计 浇注位置:pouring position 分型面:mould joint 活块:loose piece 起模:patter drawing 型芯:core 型芯撑:chaplet 工艺参数:processing parameter 下芯:core setting 合型:mould assembly 冒口:casting head 尺寸公差:di
22、mensional tolerance 尺寸公差带:tolerance zone 机械加工余量:machining allowance 铸孔:core hole 非标准:nonstandard label 收缩率:rate of contraction 线收缩:linear contraction 体收缩:volume contraction 起模斜度:pattern draft 铸造圆角:curving of castings 芯头:core register 芯头间隙:clearance 芯座:core print seat 分型线:joint line 分模线
23、die parting line 1.4 铸造结构工艺性 加强筋:rib reinforcement 撒砂:stuccoing 内腔:entocoele 2 金属塑性加工 塑性加工:plastic working 塑性:plastic property 锻造:forge work 冲压:punching 轧制:rolling 拉拔:drawing 挤压:extruding 细化晶粒:grain refinement 热锻:hit-forging 温锻:warm forging 2.1 金属塑性加工理论基础 塑性变形:plastic yield 加工硬化:w
24、ork-hardening 韧性:ductility 回复温度:return temperature 再结晶:recrystallize 再结晶退火:full annealing 冷变形:cold deformation 热变性:heat denaturation 锻造比:forging ratio 镦粗:upset 拔长:pull out 纤维组织:fibrous tissue 锻造性能:forging property 可锻性:forgeability 变形抗力:resistance of deformation 化学成分:chemical constitution 热脆性:hot brittleness 冷脆性:cold-shortness 变形速度:deformation velocity 应力状态:stress condition 变形温度:deformation temperature 过热:overheating 过烧:burning 脱碳:carbon elimination 始锻温度:initiation forging temperature 终锻温度:final forging temperature






