XX电站燃油系统调试方案.doc

燃油系统调试方案
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燃油系统调试方案
OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM
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XX电站
XX POWER STATION
燃油系统调试方案
OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM

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目 录

1燃油系统概述 4
1 DESCRIPTION OF OIL-FIRED SYSTEM 4
2调试目的 4
2 TRIAL RUN PURPOSE 4
3编制依据 4
3 COMPOSING BACKGROUND 4
4调试的项目 4
4 TRIAL RUN ITEM 4
5调试应具备的条件 5
5 CONDITION FOR TRIAL RUN 5
6调试方法和步骤 5
6 TRIAL RUN MODE AND STEP 5
7注意事项 6
7 BEWARENESS 6
8组织分工 6
8 TEAM WORK OF ORGANIZATION 6

燃油系统调试方案
OIL-FIRING SYSTEM TESTING PROGRAM
1． 燃油系统概述（DESCRIPTION）：
点火用0#轻柴油，由汽车运输，经卸油泵直接卸入油罐，供油时经油罐出油管进入两台油泵给锅炉供油，在供油泵前设有油过滤器，管道吹扫汽源用压缩空气，油泵燃油流量计，进入锅炉供油管道和锅炉燃烧器，燃油压力由燃油再循环进行调整，油压调节接入DCS操作。
- THE NO。0 LIGHT SOLAR IS USED FOR LIGHTING，WHICH IS SUPPLIED BY OIL TANK AND FLOWS OUT THROUGH THE TWO UNITS OF OIL FILTER PUMP WHEN OILING THE BOILER。
- USE AIR COMPRESSOR，FLOWMETER OF OIL PUMP FOR PURGING STEAM SUPLLYING LINE。
- ENTERING TO OILING LINE AND BURNER OF BOILER。
- OIL PRESSURE IS ADJUSTED BY OIL RECYCLE，OIL PRESSURE ACCOMODATION，BREAK IN DCS OPERATION。
2．调试目的（TESTING PURPOSE）：
为确保油点火系统安全运行，在投用前对油罐及油管路进行吹扫，使管道安装留下的脏污、锈蚀等杂物彻底吹扫干净（用压缩空气吹扫）；
TO ENSURE THE SAFETY OPERATION OF OIL LIGHTING SYSTEM，BEFORE USING IT，PLEASE PURGE THE OIL TANK AND OIL LINE FIRST，AND THEN CLEAN UP THE CONTEMINANT OF TRASH AND CORROSION（PURGE WITH AIR COMPRESSION）；
检验油枪的雾化情况是否符合设计要求，满足锅炉运行需要；
CHECK THE OTOMIZING SITUATION OF OIL GUN WHETHER MATCH WITH THE DESIGN REQUEST OR NOT，AND FILL THE NEED OF BOILER OPERATION；
试验点火油系统程控装置可靠性及灵敏性。
TEST THE REALIBILITY AND FLEXIBILITY OF DEVICE OF IGNATION OIL SYSTEM。
3．编制依据（COMPOSING BACKGROUND）：
3．1《电力工业锅炉监察规程》SD167-85；
3．1《POWER INDUSTRY BOILER INSPECTION RULE》SD167-85；
3．2《蒸汽锅炉安全技术监察规程》
3．2《STEAM BOILER SAFETY TECHNICAL INSPECTION RULE》
3．3《电力建设施工及验收技术规范》（锅炉机组篇）DL/T5047-95
3．3《POWER INDUSTRY BUILDING OPERATION AND ACCEPTANCE TECHNICAL RULE》（BOILER UNIT PART）DL/T5047-95
3．4《锅炉规程》
3．4《BOILER REGULATION》
3．5《附属规程和服务规程》
3．5《SUBSIDIARY RULE AND SERVICE RULE》
3．6《火电施工质量检验及评定标准》（锅炉篇）1996版
3．6《THERMAL POWER OPERATION QUALITY TEST AND EVALUATION STANDARD》
4．调试的项目（TESTING ITEM）：
4．1检查管路的吹扫是否能满足雾化片的要求。
4．1 CHECK WHETHER THE PURGE OF PIPE LINE CAN SATISFY THE REQUEST OF OTOMIZER PLATE。
4．2燃油罐及其附属管道.阀门的严密性，油枪雾化状况（包括该锅炉的油枪），各电磁阀的程序控制。
4．2 OIL TANK AND ITS SUBSIDIARY LINE，VALVE TIGHTNESS，OILGUN OTOMIZED SITUATION（INCLUDING THE BOILER OIL GUN）AND EACH PROCEDURE CONTROL OF MAGNET VALVE。
5.系统调试应具备的条件（CONDITION FOR SYSTEM TESTING）：
5．1厂区燃油系统安装结束，整个系统吹扫和水压试验合格；
5．1 AFTER FINISHING THE OIL SYSTEM INSTALLATION IN PLANT ZONE AND TESTING ACCEPTANCE OF ENTIRE PURGING SYSTEM AND HYDROLIC;
5．2系统管道吹扫完毕；
5．2 AFTER FINISHING THE PURGING OF SYSTEM OIL LINE;
5．3系统DCS已设置完毕，阀门单体调试结束，控制系统达到正常工作条件；
5．3 DCS SYSTEM HAS BEEN SET,END OF VALVE SINGLE TEST,CONTROL SYSTEM HAS REACHED TO NORMAL WORKING CONDITION;
5．4消防系统已完善；
5．4 COMPLETION OF FIRE SYSTEM;
5．5管路固定牢固，挂牌清晰；
5．5 FIX AND FIRM OF OIL LINE HANG TAG IS CLEARLY；
5．6周围道路畅通，无妨碍操作的脚手架、垃圾、易燃物品等杂物；
5．6 SURROUNDING AREA ROADS ARE SMOOTH，NO OPERATION DISTURBANCE SUCH AS SCAFFOLDING，RUBISH AND INFLAMMABLE THINGS；
5．7各油泵及动力设施已能正常带电，试运已合格；
5．7 IF EACH OIL PUMP AND POWER OPERATION CAN NORMALLY ELECTRITY，THAT MEANS THE TEST IS ACCEPTED
5．8系统各压力表齐全完整；
5．8 EACH PRESSURE GANGE OF SYSTEM IS COMPLETED
6．调试方法和步骤（TESTING MODE AND STEP）：
6.1锅炉燃油系统的水冲洗：
6.1 WATER WASHING FOR OIL FIRING SYSTEM；
6.1.1第一步冲洗卸油管路，卸油口到油罐的管路,从油罐排污处排入地沟。
6.1.1 THE FIRST STEP IS TO WASH THE DISASSEMBLE OIL LINE，FROM PORT OIL TANK，FROM THE BLOWING TANK BLOWS TO THE DITCH。
6.1.2第二步冲洗进油管到炉前燃油系统，在炉前燃油操作台或油枪前接临时管排地沟(燃油调整门暂时不装或从门盖处接临时管)。
6.1.2 THE SECOND STEP IS TO WASH FROM OIL LEAD TO OIL FIRING SYSTEM OF FRONT BOILER，AT OIL OPERATING CONSOLE OF FRONT BOILER OR FRONT OIL GUN CONNECT TO TEMPORARY PIPE BLOWING DITCH （NO ADJUSTING DOOR FOR TEMPORARY OR CONNECT A TEMPORARY PIPE FROM DOOR COVER）
6.2燃油系统吹扫
6.2 OIL SYSTEM PURGING
6.2.1燃油系统水冲洗完成后，用压缩空气进行吹扫，进一步清除系统中的杂物。压缩空气吹扫压力大于0.6MPa。吹出介质洁净为合格，吹扫次数不少于2次。结束后停止吹扫，清除死角积渣。
6.2.1 - AFTER WASHING THE SYSTEM，PURGE WITH AIR COMPRESSION，THEN CLEAN UP THE CONTAMINANT FROM THE SYSTEM。
- PURGING PRESSURE OF AIR COMPRESSION MUST BE BIGGER THAN 0.6Mpa。
- IF BLOWING OUT MEDIUM IS CLEAN THEN THE TEST IS ACCEPTED。
- PURGING MUST BE OVER 2 TIMES。
- STOP PURGING AFTER FINISHING THE TEST，AND CLEAN UP THE LEAD CORNER
6.3燃油系统的静、动态试验
6.3 STATIC，DYNAMIC TEST OF OIL SYSTEM
6.3.1燃油系统的静态试验
6.3.1 STATIC TEST OF OIL SYSTEM
6.3.1.1对系统中阀门进行远方开关试验检查，保证各阀门开关正确，动作灵活。
6.3.1.1PROCEED A REMOTE CONTROL TEST CHECK FOR VALVE WHICH IS IN SYSTEM，ENSURE EACH VALVE SWICHES ARE EXACTLY，AND FLAXIBILITY IN ACTION。
6.3.1.2对燃油系统的所有监视测点、仪表进行检查，保证可准确投入。
6.3.1.2 CHECK ALL MONITORING TEST POINT，METER OF OIL SYSTEM，ENSURE CAN OPERATE CORRECTLY。
6.3.1.3进行供油泵联动保护试验。
6.3.1.3 PROCEED THE GANG PROTECTION TEST OF OILING PUMP。
6.3.1.4检查油枪、点火枪安装位置,观察伸入长度是否合适；火检安装位置是否正确。
6.3.1.4 CHECK THE INSTALLATION POSITION OF OIL GUN AND LIGHTING GUN，OBSERVE WHETHER THE EXPANTION LENGTH IS FIX OR NOT；AND MOUNTING POSITION OF FIRED CHECKING IS CORRECT OR NOT。
6.3.1.5利用燃油对油枪进行雾化试验，检查雾化粒度、雾化角及出力状况。
6.3.1.5 USE OIL OR WATER TO BE ITS MEDIUM，PROCEED OTOMIZING TEST TOWARD OIL GUN，CHECK THE OTOMIZING OF GRAM，ANGLE AND OUTPUT CONDITION。
6.3.1.6油枪、点火枪进退试验和点火枪打火试验是否正常。
6.3.1.6 CHECK THE EFFECTIVENESS TEST OF OIL GUN，LIGHTING GUN AND IGNITION TEST FOR LIGHTING GUN ARE NORMAL OR NOT。
6.4.2燃油系统的动态试验
6.4.2 DYNAMIC TEST OF OIL SYSTEM
6.4.2.1系统静态试验结束后，对燃油系统通油循环。循环过程中，对系统中各测点进行动态检查，视情况对油泵进口滤网进行打开清洗。
6.4.2.1 AFTER DYNAMIC TEST，CIRCULATING WITH OIL。DURING PROCESSING，PROCEED THE DYNAMIC CHECK TO EVERY CHECK POINTS OF SYSTEM，AND DEPEND ON SITUATION CAN OPEN AND WASH THE OIL PUMP FILTER。
6.4.2.2按油泄漏试验程序进行油泄漏试验，试验结束后进行点火试验。
6.4.2.2 PROCEED THE OIL-LEAK TEST BY FOLLOWING THE OIL-LEAD TESTING PROCEDURE，AFTER THAT MAKE A TEST FOR IGNITION。
6.4.3油枪点火试验
6.4.3 OIL GUN IGNITION TEST
6.4.3.1给锅炉上水至正常水位。
6.4.3.1 FEEL THE WATER TO THE BOILER INTO A NORMAL WATER LEVEL。
6.4.3.2启动引、送风机，调整好炉膛压力，启动吹扫程序进行炉膛吹扫。
6.4.3.2 START ID FAN，FORCED-DRAFT FAN，ADJUST FURNACE PRESSURE，START PURGING PROCEDURE THEN PROCEED FURNACE PURGE。
6.4.3.3调整好燃油母管压力，开启各燃油手动门,从床下点火器开始逐个试验;
6.4.3.3 ADJUST OIL-FIRED MAIN PIPING PRESSURE，OPEN EVERY OIL-FIRED HAND OPERATED DOOR，START TO MAKE A SUCCESSIVE TEST FROM UNDER BED LIGHTER。
6.4.3.4按照油枪点火程序进行油枪点火。就地打开临近的观火孔,观察油枪、点火枪进退及点火枪打火情况。
6.4.3.4 PROCEED OIL GUN LIGHTING BY FOLLOWING OIL GUN LIGHTING PROCEDURE。AND IN ---- OPEN THE NEAREST PEEP-HOLE，OBSERVE OIL GUN，SITUATION OF FLEXIBILITY AND IGNITION OF IGNITION GUN。
6.4.3.5油枪点燃后，调整好油压、调节辅助风挡板开度,同时观察火焰油枪燃烧情况；
6.4.3.5 AFTER LIGHTING THE OIL GUN，ADJUST THE OIL PRESSURE，AUXILIARY AIR DAMPER LIFT，AT SAME TIME OBSERVE THE BURNING SITUATION OF FLAME OIL GUN。
6.4.3.6同样的方法点燃所有的油枪。
6.4.3.6 LIGHTS ALL THE OIL GUNS WITH THE SAME METHOD。
7．注意事项（PRECAUTION）：
7．1吹扫范围内不得有无关人员，以防发生意外。
7．1 TO KEEP FROM ACCIDENT，NO UNCONCERNED MAN IN THE PURGING AREA。
7．2恢复系统，严格按照施工技术进行施工，管内不应进入杂物。
7．2 RESTORE THE SYSTEM，STRICTLY FOLLOW THE OPERATION PROCEDURE OF OPERATING，NO CONTEMINANT IS INSIDE THE PIPE。
7．3注意空压机温度、电流及出气压力在额定值内，保证设备安全运行。
7．3 BEWARE OF TEMPERATURE OF AIR COMPRESSOR，CURRENT AND AIR OUT PRESSURE ARE IN THE RATED VALUE，AND ENSURE ALL EQUIPMENTS ARE RUNNING SAFETY
7．4周围应注意防火，所有动火工作均应停止，并备有足够的消防器材。
7．4 BEWARE OF FIRE AT SURROUNDING，ALL FIRED WORKS HAVE TO STOP，AND SHOULD HAVE ENOUGH FIRED EQUIPMENTS。
7．5吹扫管路应固定牢固，防止出现摆尾现象。
7．5 PURGE LINE MUST FIX AND FIRM，PREVENT FROM ---- TAIL APEARING SITUATION。
7．6作雾化试验时应仔细检查油系统有无泄漏，出现异常立即停止设备运行。
7．6 WHEN ATOMIZING TEST MUST CHECK CAREFFULY THE LEAKAGE OF OIL SYSTEM，IF FIND ANOMALY STOP THE RUNNING IMMEDIATELY。
8．组织分工（TEAM ASSIGNMENT WORK）：
8.1施工单位：
8.1 OPERATION UNUT：
8.1.1负责燃油系统调试方案的编写。
8.1.1 RESPONSIBLE TO THE COMPOSING OF OIL SYSTEM TESTING PROGRAM。
8.1.2负责系统试验作业技术指导。
8.1.2 RESPONSIBLE TO THE TECHNICAL INSTRUCTION OF SYSTEM TESTING OPERATION
8.1.3参加负责燃油调试的工作、质量检查，记录工作。
8.1.3 ATTEND TO RESPONSE THE WORK OF OIL FIRING TEST，QUALITY CHECK，AND RECORD。
8.1.4参加试验检查、记录工作。
8.1.4 ATTEND TO THE WORK OF TESTING CHECK AND RECORD。
8.1.5负责现场安全设施完善工作。
8.1.5 RESPONSIBLE TO FIELD SAFETY CONTROL PERFECT WORK。
8.1.6负责现场消防工作。
8.1.6 RESPONSIBLE TO FIELD FIRING WORK。
8.2生产单位：
8.2 PRODUCTION UNIT：
8.2.1根据调试要求进行操作，当与《锅炉运行规程》有抵触时，以《运行规程》为准。
8.2.1 PROCEED OPERATION BY FOLLOWING TESTING REQUEST，WHEN IT --- WITH 《BOILER OPERATION CODE》，IT SHOULD BASE ON 《OPERATION RULE》FOR ITS STANDARD。
8.2.2负责燃油泵的操作调整和控制，以及现场安全工作。
8.2.2 RESPONSIBLE TO OPERATION ADJUSTMENT AND CONTROL FOR OIL PUMP，AND SAFETY WORK IN ---。
8.2.3参加系统调试前的检查工作，调试中的记录工作及事故处理工作。
8.2.3 CHECKING WORK BEFORE SYSTEM TEST，RECORD WORK IN TESTING AND EMERGENCY PROCESSING WORK。
8.3总包单位：
8.3 MAIN CONTRACTOR UNIT：
8.3.1负责对调试过程中的质量、安全、进度、费用等进行控制。
8.3.1 RESPONSIBLE TO THE TESTING QUALITY，SAFETY，PROGRESS，COST ETC AND CONTROL THEM。
8.3.2对调试过程中的信息进行管理，并负责协调各有关单位的工作关系，组织并参加对调试过程中重大技术问题解决方案的讨论，督促、检查调试过程中各项安全措施的落实和执行，参与协调整套试运工作，根据达标要求做好各项工作，督促各参建单位完成各项达标工作
8.3.2 RESPONSIBLE TO MANAGEMENT OF TESTING INFORMATION，COORDINATE FOR WORKING CONNECTION OF EVERY RELATED UNIT，ORGANIZE AND TAKE PART FOR DISCUSSING THE IMPORTANT TECHNICAL PROBLEM SOLUTION PROGAM OF THIS TESTING PROGRESS，MONITOR AND CHECK THE ACTUALITY AND EXECUTION OF EVERY TESTING SAFETY MEASURE，PARTICIPATE TO COORDINATE THE WHOLE RUNNING OPERATION，BASE ON TARGET REQUEST SHOULD DO A GOOD JOB IN EVERY OPERATION，MONITORING EVERY ATTENDING UNITS TO FINISH THE TARGET WORK。
本措施自批准之日起开始执行。
THIS MEASUREMENT IS EXECUTED ON THE DATE OF APPROVAL。

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