资源描述
青岛天时海洋石油装备有限公司
英制(SAE J429)螺栓所用材料:
Grade
1
2
4
5
5.1
5.2
7
8
8.1
8.2
Material and Treatment
Low or medium carbon steel
Medium
Carbon cold drawn steel
Medium Carbon steel quenched and tempered
Low or medium
carbon steel
Medium Carbon alloy steel quenched and tempered
SAE
1541
Low or medium carbon steel
Element%
C
Min
--
---
---
0.28
0.15
0.15
0.28
0.28
0.28
0.15
Max
0.55
0.55
0.55
0.55
0.30
0.25
0.55
0.55
0.55
0.25
Mn Min
---
---
---
---
---
0.74
---
---
---
0.74
P Max
0.048
0.048
0.048
0.048
0.048
0.048
0.040
0.040
0.048
0.048
S Max
0.058
0.058
0.13
0.058
0.058
0.058
0.045
0.045
0.058
0.058
B Min
---
---
---
---
---
0.0005
----
---
---
0.0005
英制螺栓(SAE J429)的机械性质:
强度等级
Grade Designation
产品Products
规格Nominal Size Dia In
Full Size Bolts,
Screws,Studs,Sems
机械性能Machine Test Specimen Of
Bolts,Screws,and Studs
Surface
Hardness
Core
Hardness
Proof
Load
Tensile
Strength
Yield
Strength
Tensile
Strength
Elongation伸长率
Reduction Of
Area断面收缩
Rockwell
30N Max
Rockwell
Min
Max
1
Bolts螺栓
Screws螺钉
Studs螺柱
1/4 thru 1-1/4
33000
60000
36000
60000
18
35
---
B70
B100
2
Bolts螺栓
Screws螺钉
Studs螺柱
1/4 thru 3/4
55000
74000
57000
74000
18
35
---
B80
B100
Over 3/4 thru 1-1/2
33000
60000
36000
60000
18
35
---
B70
B100
4
Studs螺柱
1/4 thru 1-1/2
65000
115000
100000
115000
10
35
---
C22
C32
5
Bolts螺栓
Screws螺钉
Studs螺柱
1/4 thru 1
85000
120000
92000
120000
14
35
54
C25
C34
Over 1 thru 1-1/2
74000
105000
81000
10500
14
35
50
C19
C30
5.1d此螺丝有垫片
Bolts螺栓
Screws螺钉
Studs螺柱
No.6 thru 5/8
85000
120000
---
---
---
---
59.5
C25
C40
No.6 thru 1/2
/
/
/
/
/
/
/
/
/
5.2
Bolts螺栓
Screws螺钉
1/4 thru 1
85000
120000
92000
120000
14
35
56
C26
C36
7e此螺丝热处理后辗牙
Bolts螺栓
Screws螺钉
1/4 thru 1-1/2
105000
13300
115000
133000
12
35
54
C28
C34
8
Bolts螺栓Screws螺钉
Studs螺柱
1/4 thru 1-1/2
120000
150000
130000
15000
12
35
58.6
C33
C39
8.1
Studs螺柱
1/4 thru 1-1/2
120000
150000
130000
150000
10
35
---
C32
C38
8.2
Bolts螺栓
Screws螺钉
1/4 thru 1
120000
150000
130000
150000
10
35
58.6
C33
C39
Chemical化学成份
Carbon:碳
Manganese min锰
Phosphorus max磷
Sulfur ,max硫
Boron ,min硼
Type1
Heat analysis
Product analysis
0.28-0.55
0.25-0.58
0.60
0.57
0.040
0.048
0.050
0.058
---
---
Type2
Heat analysis
Product analysis
0.15-0.38
0.13-0.41
0.70
0.67
0.040
0.048
0.050
0.058
0.0005
0.0005
强度等级
Grade Designation
产品Products
规格
Nominal Size Dia. In
Full Size Bolts,
Screws,Studs,
Surface Hardness
Hardness硬度
Proof
Load
Tensile
Strength
Yield
Strength
Elongation in
4D min %
Reduction of Area ,min %
Rockwell
30N Max
Brinell
HB布氏
Rockwell
HRC洛氏
TYPE2
Bolts螺栓
Studs螺柱
1/4 thru 1
85ksi
120ksi
92ksi
14
35
/
255to321
25to34
TYPE1
over 1 thru 1-1/2
over 1-1/2 thru3
74ksi
55ksi
105ksi
90ksi
81ksi
58ksi
14
14
35
35
/
223to285
183t235
19to30
---
英制螺栓(ASTM A449)的化学成份和机械性质:
配合的螺帽为ASTM A563中的产品:
These values are the as the over-tapping required for zinc coated nuts in Specification ASTM A563
1/4至1-1/2英寸普通产品配合的螺帽为ASTM A563的B普通螺帽(hex);1-1/2至3英寸普通产品配合的螺帽为ASTM A563的A重型螺帽(heavy hex);1/4至3英寸镀锌产品配合的螺帽为ASTM A563的DH重型螺帽(heavy hex)
英制螺栓(ASTM A307)的化学成份和机械性质:
Chemical
化学成份
Carbon:碳
Manganese min锰
Phosphorus max磷
Sulfur max硫
Boron min硼
Grade A
Heat analysis
Product analysis
max0.29
max0.33
max 0.90
max 0.93
max 0.04
max 0.041
max 0.15
---
①
---
GradeB
Heat analysis
Product analysis
max0.29
max0.33
max 0.90
max 0.93
max 0.04
max 0.041
max 0.05
max 0.051
---
备注: 1lbf=4.448N 1 ksi=6.9Mpa 1lbf=0.4593kgf
强度等级
Grade Designation
产品Products
规格Nominal
Size Dia In
Full Size Bolts,
Screws,Studs,
Surface Hardness
Hardness硬度
Proof
Load
Tensile
Strength
Yield
Strength
Elongation in
2 in min %
Reduction of Area min %
Rockwell
30N Max
Brinell
HB
Rockwell
HRB
Grade A
Bolts螺栓
Studs螺柱
Less than 3xdia
3xdia and longer
/
Min
60ksi
---
18
/
/
121-241
max241
69-100
max100
Grade B
Less than 3xdia
3xdia and longer
/
60-100ksi
---
18
/
/
121-212
max212
69-95 max95
Grade C
All
/
58-80ksi
36(50)ksi
23
/
/
No hardness required
①Resulfurized steel is not subject to rejection based on product analysis for sulfur
配合的螺帽为ASTM A563中的产品:
1/4至1-1/2英寸普通产品配合的螺帽为ASTM A563的A 普通螺帽(hex);1-1/2至4英寸普通产品配合的螺帽为ASTM A563的A重型螺帽(heavy hex);1/4至4英寸镀锌产品配合的螺帽为ASTM A563的A重型螺帽(heavy hex)
英制螺栓(ASTM A354)的化学成份和机械性质:
Chemical
化学成份
Carbon:碳
Manganese min锰
Phosphorus max磷
Sulfur max硫
Boron min硼
For size
through 1-1/2 in
Heat analysis
Product analysis
0.30-0.53
0.28-0.55
/
max 0.035
max 0.040
max 0.040
max0.045
/
For size Large than1-1/2 in
Heat analysis
Product analysis
0.35-0.53
0.33-0.55
/
max 0.035
max 0.040
max 0.040
max0.045
/
强度等级
Grade Designation
产品Products
规格Nominal
Size Dia In
Full Size Bolts,
Screws,Studs,
Surface Hardness
Hardness硬度
Proof
Load
Tensile
Strength
Yield
Strength
Elongation in
2 in min %
Reduction of Area min %
Rockwell
30N Max
Brinell
HB
Rockwell
HRC
Grade BC
Bolts螺栓
Studs螺柱
1/4 to 2-1/2
Over 2-1/2
105ksi
95ksi
125ksi
115ksi
109ksi
99ksi
16
16
50
45
/
255-331
235-311
26-36
22-33
Grade BD
1/4 to 2-1/2
Over 2-1/2
120ksi
105ksi
150ksi
140ksii
130ksi
115ksi
14
14
40
40
/
311-363
293-363
33-39
31-39
These values are the as the over-tapping required for zinc coated nuts in Specification ASTM A563
译文:这些值为镀锌产品的要求,在ASTM A563中对螺帽有具体要求。
英制螺栓(ASTM A193)的机械性质:
Grade and Class
Diameter
in.
Tensile Strength
ksi
Yield Strength
0.2% Offset
Elongation in
4D min %
Reduction of Area min %
Hardness硬度
Max
Refer
To
note
Min
Min
Min
Min
Brinell
Rockwell
B5
To 1/4 incl.
100
80
16
50
--
--
1
B6
To 1/4 incl.
110
85
15
50
--
--
1
B6X
To 1/4 incl.
90
70
16
50
--
C26
1
B7
To 2-1/2 incl.
125
105
16
50
---
C35
1
Over2-1/2 to 4
115
95
16
50
--
C35
Over 4 to 7
100
75
18
50
--
C35
B16
To 2-1/2 incl.
125
105
18
50
321
C35
1
Over2-1/2 to 2
110
95
17
45
321
C35
Over 4 to 7
100
85
16
45
321
C35
B7M
To 4 incl.
100
80
18
50
235
B99
1,2
Over 4 to 7
100
75
18
50
235
B99
Classes 1 and 1D: B8,B8M,B8P,B8LN,B8MLN
all
75
30
30
50
223
B96
3,4
Class1: B8C,B8T
all
75
30
30
50
223
B96
4
Class 1A:B8A,B8CA,B8MA,B8PA,B8TA,B8LNA
,B8MLNA,B8NA,B8MNA,B8MLCuNA
all
75
30
30
50
192
B90
3
Classes 1B and 1D: B8N,B8MN,B8MLCuN
all
80
35
30
40
223
B96
3.4
Class 1C and 1D: B8R
all
100
55
35
55
271
C28
3
Class 1C: B8RA
all
100
55
35
55
271
C28
3
Grade and Class
Diameter
in.
Tensile Strength
ksi
Yield-Strength
0.2% Offset
Elongation in
4D min %
Reduction of Area min %
Hardness硬度
Max
Refer
To
note
Min
Min
Min
Min
Brinell
Rockwell
Class 1C and 1D: B8S
all
95
50
35
55
271
C28
3
Class 1C: B8SA
all
95
50
35
55
271
C28
3
Class 2: B8,B8C,B8P,B8T,B8N
To 3/4
Over 3/4 to 1
Over 1 to 1-1/4
Over1-1/4 to1-1/2incl.
125
115
105
100
100
80
65
50
12
15
20
28
35
35
45
45
321
321
321
321
C35
C35
C35
C35
3,5
Class 2: B8M,B8MN,B8MLCuN
To 3/4
Over 3/4 to 1
Over 1 to 1-1/4
Over1-1/4 to1-1/2incl.
110
100
95
90
96
80
65
50
15
20
25
30
45
45
45
45
321
321
321
321
C35
C35
C35
C35
3,5
3
Class 2B: B8,B8M2
To 2 incl.
Over 2 to 2-1/2incl.
Over2-1/2 to 3 incl.
95
90
80
75
65
55
25
30
30
40
40
40
321
321
321
C35
C35
C35
3,5
Class 2C: B8M3
To 2 incl.
Over 2
85
85
65
60
30
30
60
60
321
321
C35
C35
3,5
NOTES:
1. The minimum temperature for Grades B5, B6X,and B7 shall be 1100°F; for Grade
B16, 1200°F;
译文:等级为B5,B6X和B7的最小回火温度为1100°F,而等级为B16的最小回火温度为1200°F
2. To meet the tensile strength requirements, the hardness shall be over Brinell 201(Rockwell B94)minimum.
译文:硬度一定要在201布氏(94HRB)硬度以上,抗拉强度一定能达到。
3. Class 1 is solution treated-Class 1A is solution treated in the finished condition for corrosion resistance; heat treatment is critical due to physical property requirements. Class 2 is solution treated and strain-hardened. Austenitic steels in the strain-hardened condition may not show uniform properties throughout the section particularly in sizes over 3/4 in .in diameter.
译文:Class 1将其视为1级对待,Class 1A的材料应进行表面处理,具有防腐蚀性能,Class 2类的各等级的材料应接受碳化物固溶处理后应变硬化奥氏体钢,尤为3/4以上的螺栓,经硬化后可能出现整个面上各部分性能不均匀现象.
4. For diameters 3/4 in. and smaller, a maximum hardness of Brinell 241(Rockwell B 100) is permitted.
译文:直径为3/4或更小的产品,硬度要求为最大241布氏(100HRB)硬度。
5. For diameters 1-1/2 in. and larger, center(core) properties may be lower than indicated by test reports which are based on values determined at mid-radius.
译文:直径为1-1/2或更大产品,芯部性能低于试验报告所点明的性能,因为试验报告依据的数值是在半径中点处测定的。
Table 3 Grade Identification Markings for
Popular Grades of Carbon Steel Nuts
Grade Identification Marking
Specification规
Material材料
Nominal Size in.
Proof Load Stress ksi载荷
Hardness Rockwell硬度
See Note参见笔记
Min
Max
NO MARK
ASTM A563-Grade O
Carbon Steel
1/4 thru 1-1/2
69
B55
C32
3,4
ASTM A563-Grade A
Carbon Steel
1/4 thru 1-1/2
90
B68
C32
3,4
ASTM A563-Grade B
Carbon Steel
1/4 thru 1
120
B69
C32
3,4
Over 1 thru 1-1/2
105
SAE J995-Grade 2
Carbon Steel
1/4 thru 1-1/2
90
-
C32
11
ASTM A563-Grade C
Carbon Steel may be Quenched and Tempered
1/4 thru 4
144
B78
C38
5
ASTM A563-Grade C3
Atmospheric corrosion Resistant Steel, may be Quenched and Tempered
1/4 thru 4
144
B78
C38
5,9
ASTM A563-Grade D
Carbon Steel may be Quenched and Tempered
1/4 thru 4
150
B84
C38
6
SAE J995-Grade 5
Carbon Steel
1/4 thru 1
120
-
C32
12
ASTM A563-Grade DH
Carbon Steel, Quenched and Tempered
1/4 thru 4
175
C24
C38
6
ASTM A563-Grade DH3
Atmospheric corrosion Resistant Steel, Quenched and Tempered
1/4 thru 4
175
C24
C38
5,9
ASTM A194-Grade 1
Carbon Steel
1/4 thru 4
130
B70
-
2,7
ASTM A194-Grade 2
Medium Carbon Steel
1/4 thru 4
150
159
352
2,7,8
ASTM A194-Grade 2H
Medium Carbon Steel, Quenched and Tempered
1/4 thru 4
175
C24
C35
2,7
Table 3 Continued next page
Table 3 Grade Identification Markings for Popular Grades of Carbon Steel Nuts
(Continued)
Grade Identification Marking
Specification
Material
Nominal Size in.
Proof Load Stress ksi保载
Hardness Rockwell硬度
See Note
Min
Max
ASTM A194-Grade 2HM
Medium Carbon Steel, Quenched and Tempered
1/4 thru 4
150
159
237
2,7,8
SAE J995-Grade 8
Medium Carbon Steel, Quenched and Tempered
1/4 thru 5/8
150
C24
C30
12
over 5/8 thru 1
150
C26
C34
>1"
150
C26
C36
ASTM A194-Grade 4
Medium Carbon Alloy Steel, Quenched and Tempered
1/4 thru 4
175
C24
C38
2,7
ASTM A194-Grade 7
Medium Carbon Alloy Steel, Quenched and Tempered
1/4 thru 4
175
C24
C38
2,7
ASTM A194-Grade 7M
Medium Carbon Alloy Steel, Quenched and Tempered
1/4 thru 4
150
159
237
2,7,8
See Notes 1,2
10
NOTES:(备注)
1. In addition to the indicated grade marking, all grades, except A563 grade O, A and B, must be marked for manufacturer identification.
除所列等级标记外,所有等级(除A563,O、A、B级外),必需注明厂家自己标记。
2. The markings shown for all grades of A194 nuts are for cold formed and hot forged nuts. When nuts are machined from bar stock, the nut must be additionally marked with the letter‘B’.The letters H and M indicate heat the ated nuts.
A194标准,所有螺帽都是冷墩成型和热处锻造成型螺帽。当螺帽是由棒钢机械加工而成时,需在标记上加字母“B”;字母“H”和“T”表示是经热处理的螺帽。
3. Nuts are not required to be marked unless specified by the purchaser. When marked, the identification marking shall be the grade letter O, A or B.
如购货方无特殊要求,螺帽上可以不注明等级标记。如果要注明的话,等级标记为字母O、A或B。
4. Properties shown are those of non plated or non coated coarse thread hex nuts. For properties of other nut styles, nuts with fine threads, and plated or coated nuts, refer to Table 3, page B-171.
所示机械性能,是非电镀、粗牙、六角螺帽的机械性能。细牙、电镀螺帽的机械性能,参阅B171页,表3。
5. Properties shown are those of coarse thread heavy hex nuts.
所示机械性能是粗牙、重型六角螺帽的机械性能。
6. Properties shown are those of coarse thread heavy hex nuts. For properties of other nut styles and nuts with fine threads, refer to Table 3, page B-112.
所示机械性能是粗牙、重型六角螺帽的机械性能。细牙螺帽和其它类别螺帽的机械性能参阅B-112页,表3。
7. Properties shown are those of coarse and 8-pitch thread heavy hex nuts. For properties of coarse and 8-pitch hex nuts, refer to Table 3, page B-132.
所示机械性能是粗牙,牙数为8的重型六角螺帽的机械性能。粗牙,牙数为8的普通六角螺帽的机械性能参阅B132页,表3。
8. Hard-nesses are Brinell Hardness Numbers.
硬度是布氏硬度。
9. The nut manufacturer, at his option, may add other markings to indicate the use of atmospheric corrosion resistant steel.
如采用防腐蚀钢材,螺帽生产厂家可增加其它标记。
10. Specifications(详细说明)—
ASTM A563-Carbon and Alloy Steel Nuts, page B-167.
ASTM书A563-碳钢、合金钢螺帽,B-167页。
ASTM A194/A194M-Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service, page B-126.
ASTM A194/A194M –经高压、高温处理的,与螺栓配套的碳钢,合金钢螺帽。
11. Grade 2 不需打任何标记。
12. Grade 5 and 8应标记等级。
HV表示维氏硬度,是硬度的一种测量方法及单位;
KSI是千磅/平方英寸,是压强,具体地说是抗拉强度单位;
抗拉强度和硬度之间非线性关系,一般可以查表换算:
104KSI=HV220;HV250=116KSI
1 KSI = 1000 lb / in.2 = 1000 x 0.4536 x 9.8 N / (25.4 mm)2 = 6.89 N / mm2
Table 2 Grade Identification Markings for Popular Grades of Carbon Steel
Externally Threaded Fasteners
Grade Identification Marking
Specification
Material
Nominal Size in.
Proof Load Stress ksi
Tensile
Strength Min ksi
Hardness Rockwell
See Note
Min
Max
SAE J429-Grade 1
Low or Medium Carbon Steel
1/4 thru 1-1/2
33
60
B70
B100
SAE J429-Grade 2
1/4 thru 3/4
over 3/4 thru 1-1/2
55
33
74
60
B80
B70
B100
B100
307A
ASTM A307-Grade A
1/4 thru 4
-
60
B69
B100
307B
ASTM A307-Grade B
1/4 thru 4
-
-
60min
100max
B69
B95
No Mark
SAE J429-Grade 4
Medium Carbon Steel, Quenched and Tempered
1/4 thru 1-1/2
65
115
-
-
仅指studs
SAE J429-Grade 5
ASTM A449-Type1
Medium Carbon Steel, Quenched and Tempered
1/4 thru 1
over 1 thru 1-1/2
85
74
120
105
C25
C19
C34
C30
ASTM A449-Type1
over 1-1/2 thru 3
55
90
183
235
3
SAE J429-Grade 5.1
Low or Medium Carbon Steel, Quenched and Tempered
No.6 thru 1/2
85
120
C25
C40
4
SAE J429-Grade 5.2
Low Carbon Martensite Steel, Quenched and Tempered
1/4 thru 1
85
120
C26
C36
ASTM A449-Type 2
C25
C34
A325
ASTM A325-Type1
Medium Carbon Steel, Quenched and Tempered
1/2 thru 1
over 1 to 1-1/2
85
74
120
105
C24
C19
C35
C31
5
A32555
ASTM A325-Type3
Atmospheric corrosion Resistant Steel, Quenched and Tempered
6
Table 2 Continued next page
Table 2 Grade Identification Markings for Popular Grades of Carbon Steel
Externally Threaded Fasteners(Continued)
Grade Identification Marking
Specification
Material
Nominal Size
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