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英制螺栓机械性能要求.doc

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青岛天时海洋石油装备有限公司 英制(SAE J429)螺栓所用材料: Grade 1 2 4 5 5.1 5.2 7 8 8.1 8.2 Material and Treatment Low or medium carbon steel Medium Carbon cold drawn steel Medium Carbon steel quenched and tempered Low or medium carbon steel Medium Carbon alloy steel quenched and tempered SAE 1541 Low or medium carbon steel Element% C Min -- --- --- 0.28 0.15 0.15 0.28 0.28 0.28 0.15 Max 0.55 0.55 0.55 0.55 0.30 0.25 0.55 0.55 0.55 0.25 Mn Min --- --- --- --- --- 0.74 --- --- --- 0.74 P Max 0.048 0.048 0.048 0.048 0.048 0.048 0.040 0.040 0.048 0.048 S Max 0.058 0.058 0.13 0.058 0.058 0.058 0.045 0.045 0.058 0.058 B Min --- --- --- --- --- 0.0005 ---- --- --- 0.0005 英制螺栓(SAE J429)的机械性质: 强度等级 Grade Designation 产品Products 规格Nominal Size Dia In Full Size Bolts, Screws,Studs,Sems 机械性能Machine Test Specimen Of Bolts,Screws,and Studs Surface Hardness Core Hardness Proof Load Tensile Strength Yield Strength Tensile Strength Elongation伸长率 Reduction Of Area断面收缩 Rockwell 30N Max Rockwell Min Max 1 Bolts螺栓 Screws螺钉 Studs螺柱 1/4 thru 1-1/4 33000 60000 36000 60000 18 35 --- B70 B100 2 Bolts螺栓 Screws螺钉 Studs螺柱 1/4 thru 3/4 55000 74000 57000 74000 18 35 --- B80 B100 Over 3/4 thru 1-1/2 33000 60000 36000 60000 18 35 --- B70 B100 4 Studs螺柱 1/4 thru 1-1/2 65000 115000 100000 115000 10 35 --- C22 C32 5 Bolts螺栓 Screws螺钉 Studs螺柱 1/4 thru 1 85000 120000 92000 120000 14 35 54 C25 C34 Over 1 thru 1-1/2 74000 105000 81000 10500 14 35 50 C19 C30 5.1d此螺丝有垫片 Bolts螺栓 Screws螺钉 Studs螺柱 No.6 thru 5/8 85000 120000 --- --- --- --- 59.5 C25 C40 No.6 thru 1/2 / / / / / / / / / 5.2 Bolts螺栓 Screws螺钉 1/4 thru 1 85000 120000 92000 120000 14 35 56 C26 C36 7e此螺丝热处理后辗牙 Bolts螺栓 Screws螺钉 1/4 thru 1-1/2 105000 13300 115000 133000 12 35 54 C28 C34 8 Bolts螺栓Screws螺钉 Studs螺柱 1/4 thru 1-1/2 120000 150000 130000 15000 12 35 58.6 C33 C39 8.1 Studs螺柱 1/4 thru 1-1/2 120000 150000 130000 150000 10 35 --- C32 C38 8.2 Bolts螺栓 Screws螺钉 1/4 thru 1 120000 150000 130000 150000 10 35 58.6 C33 C39 Chemical化学成份 Carbon:碳 Manganese min锰 Phosphorus max磷 Sulfur ,max硫 Boron ,min硼 Type1 Heat analysis Product analysis 0.28-0.55 0.25-0.58 0.60 0.57 0.040 0.048 0.050 0.058 --- --- Type2 Heat analysis Product analysis 0.15-0.38 0.13-0.41 0.70 0.67 0.040 0.048 0.050 0.058 0.0005 0.0005 强度等级 Grade Designation 产品Products 规格 Nominal Size Dia. In Full Size Bolts, Screws,Studs, Surface Hardness Hardness硬度 Proof Load Tensile Strength Yield Strength Elongation in 4D min % Reduction of Area ,min % Rockwell 30N Max Brinell HB布氏 Rockwell HRC洛氏 TYPE2 Bolts螺栓 Studs螺柱 1/4 thru 1 85ksi 120ksi 92ksi 14 35 / 255to321 25to34 TYPE1 over 1 thru 1-1/2 over 1-1/2 thru3 74ksi 55ksi 105ksi 90ksi 81ksi 58ksi 14 14 35 35 / 223to285 183t235 19to30 --- 英制螺栓(ASTM A449)的化学成份和机械性质: 配合的螺帽为ASTM A563中的产品: These values are the as the over-tapping required for zinc coated nuts in Specification ASTM A563 1/4至1-1/2英寸普通产品配合的螺帽为ASTM A563的B普通螺帽(hex);1-1/2至3英寸普通产品配合的螺帽为ASTM A563的A重型螺帽(heavy hex);1/4至3英寸镀锌产品配合的螺帽为ASTM A563的DH重型螺帽(heavy hex) 英制螺栓(ASTM A307)的化学成份和机械性质: Chemical 化学成份 Carbon:碳 Manganese min锰 Phosphorus max磷 Sulfur max硫 Boron min硼 Grade A Heat analysis Product analysis max0.29 max0.33 max 0.90 max 0.93 max 0.04 max 0.041 max 0.15 --- ① --- GradeB Heat analysis Product analysis max0.29 max0.33 max 0.90 max 0.93 max 0.04 max 0.041 max 0.05 max 0.051 --- 备注: 1lbf=4.448N 1 ksi=6.9Mpa 1lbf=0.4593kgf 强度等级 Grade Designation 产品Products 规格Nominal Size Dia In Full Size Bolts, Screws,Studs, Surface Hardness Hardness硬度 Proof Load Tensile Strength Yield Strength Elongation in 2 in min % Reduction of Area min % Rockwell 30N Max Brinell HB Rockwell HRB Grade A Bolts螺栓 Studs螺柱 Less than 3xdia 3xdia and longer / Min 60ksi --- 18 / / 121-241 max241 69-100 max100 Grade B Less than 3xdia 3xdia and longer / 60-100ksi --- 18 / / 121-212 max212 69-95 max95 Grade C All / 58-80ksi 36(50)ksi 23 / / No hardness required ①Resulfurized steel is not subject to rejection based on product analysis for sulfur 配合的螺帽为ASTM A563中的产品: 1/4至1-1/2英寸普通产品配合的螺帽为ASTM A563的A 普通螺帽(hex);1-1/2至4英寸普通产品配合的螺帽为ASTM A563的A重型螺帽(heavy hex);1/4至4英寸镀锌产品配合的螺帽为ASTM A563的A重型螺帽(heavy hex) 英制螺栓(ASTM A354)的化学成份和机械性质: Chemical 化学成份 Carbon:碳 Manganese min锰 Phosphorus max磷 Sulfur max硫 Boron min硼 For size through 1-1/2 in Heat analysis Product analysis 0.30-0.53 0.28-0.55 / max 0.035 max 0.040 max 0.040 max0.045 / For size Large than1-1/2 in Heat analysis Product analysis 0.35-0.53 0.33-0.55 / max 0.035 max 0.040 max 0.040 max0.045 / 强度等级 Grade Designation 产品Products 规格Nominal Size Dia In Full Size Bolts, Screws,Studs, Surface Hardness Hardness硬度 Proof Load Tensile Strength Yield Strength Elongation in 2 in min % Reduction of Area min % Rockwell 30N Max Brinell HB Rockwell HRC Grade BC Bolts螺栓 Studs螺柱 1/4 to 2-1/2 Over 2-1/2 105ksi 95ksi 125ksi 115ksi 109ksi 99ksi 16 16 50 45 / 255-331 235-311 26-36 22-33 Grade BD 1/4 to 2-1/2 Over 2-1/2 120ksi 105ksi 150ksi 140ksii 130ksi 115ksi 14 14 40 40 / 311-363 293-363 33-39 31-39 These values are the as the over-tapping required for zinc coated nuts in Specification ASTM A563 译文:这些值为镀锌产品的要求,在ASTM A563中对螺帽有具体要求。 英制螺栓(ASTM A193)的机械性质: Grade and Class Diameter in. Tensile Strength ksi Yield Strength 0.2% Offset Elongation in 4D min % Reduction of Area min % Hardness硬度 Max Refer To note Min Min Min Min Brinell Rockwell B5 To 1/4 incl. 100 80 16 50 -- -- 1 B6 To 1/4 incl. 110 85 15 50 -- -- 1 B6X To 1/4 incl. 90 70 16 50 -- C26 1 B7 To 2-1/2 incl. 125 105 16 50 --- C35 1 Over2-1/2 to 4 115 95 16 50 -- C35 Over 4 to 7 100 75 18 50 -- C35 B16 To 2-1/2 incl. 125 105 18 50 321 C35 1 Over2-1/2 to 2 110 95 17 45 321 C35 Over 4 to 7 100 85 16 45 321 C35 B7M To 4 incl. 100 80 18 50 235 B99 1,2 Over 4 to 7 100 75 18 50 235 B99 Classes 1 and 1D: B8,B8M,B8P,B8LN,B8MLN all 75 30 30 50 223 B96 3,4 Class1: B8C,B8T all 75 30 30 50 223 B96 4 Class 1A:B8A,B8CA,B8MA,B8PA,B8TA,B8LNA ,B8MLNA,B8NA,B8MNA,B8MLCuNA all 75 30 30 50 192 B90 3 Classes 1B and 1D: B8N,B8MN,B8MLCuN all 80 35 30 40 223 B96 3.4 Class 1C and 1D: B8R all 100 55 35 55 271 C28 3 Class 1C: B8RA all 100 55 35 55 271 C28 3 Grade and Class Diameter in. Tensile Strength ksi Yield-Strength 0.2% Offset Elongation in 4D min % Reduction of Area min % Hardness硬度 Max Refer To note Min Min Min Min Brinell Rockwell Class 1C and 1D: B8S all 95 50 35 55 271 C28 3 Class 1C: B8SA all 95 50 35 55 271 C28 3 Class 2: B8,B8C,B8P,B8T,B8N To 3/4 Over 3/4 to 1 Over 1 to 1-1/4 Over1-1/4 to1-1/2incl. 125 115 105 100 100 80 65 50 12 15 20 28 35 35 45 45 321 321 321 321 C35 C35 C35 C35 3,5 Class 2: B8M,B8MN,B8MLCuN To 3/4 Over 3/4 to 1 Over 1 to 1-1/4 Over1-1/4 to1-1/2incl. 110 100 95 90 96 80 65 50 15 20 25 30 45 45 45 45 321 321 321 321 C35 C35 C35 C35 3,5 3 Class 2B: B8,B8M2 To 2 incl. Over 2 to 2-1/2incl. Over2-1/2 to 3 incl. 95 90 80 75 65 55 25 30 30 40 40 40 321 321 321 C35 C35 C35 3,5 Class 2C: B8M3 To 2 incl. Over 2 85 85 65 60 30 30 60 60 321 321 C35 C35 3,5 NOTES: 1. The minimum temperature for Grades B5, B6X,and B7 shall be 1100°F; for Grade B16, 1200°F; 译文:等级为B5,B6X和B7的最小回火温度为1100°F,而等级为B16的最小回火温度为1200°F 2. To meet the tensile strength requirements, the hardness shall be over Brinell 201(Rockwell B94)minimum. 译文:硬度一定要在201布氏(94HRB)硬度以上,抗拉强度一定能达到。 3. Class 1 is solution treated-Class 1A is solution treated in the finished condition for corrosion resistance; heat treatment is critical due to physical property requirements. Class 2 is solution treated and strain-hardened. Austenitic steels in the strain-hardened condition may not show uniform properties throughout the section particularly in sizes over 3/4 in .in diameter. 译文:Class 1将其视为1级对待,Class 1A的材料应进行表面处理,具有防腐蚀性能,Class 2类的各等级的材料应接受碳化物固溶处理后应变硬化奥氏体钢,尤为3/4以上的螺栓,经硬化后可能出现整个面上各部分性能不均匀现象. 4. For diameters 3/4 in. and smaller, a maximum hardness of Brinell 241(Rockwell B 100) is permitted. 译文:直径为3/4或更小的产品,硬度要求为最大241布氏(100HRB)硬度。 5. For diameters 1-1/2 in. and larger, center(core) properties may be lower than indicated by test reports which are based on values determined at mid-radius. 译文:直径为1-1/2或更大产品,芯部性能低于试验报告所点明的性能,因为试验报告依据的数值是在半径中点处测定的。 Table 3 Grade Identification Markings for Popular Grades of Carbon Steel Nuts Grade Identification Marking Specification规 Material材料 Nominal Size in. Proof Load Stress ksi载荷 Hardness Rockwell硬度 See Note参见笔记 Min Max NO MARK ASTM A563-Grade O Carbon Steel 1/4 thru 1-1/2 69 B55 C32 3,4 ASTM A563-Grade A Carbon Steel 1/4 thru 1-1/2 90 B68 C32 3,4 ASTM A563-Grade B Carbon Steel 1/4 thru 1 120 B69 C32 3,4 Over 1 thru 1-1/2 105 SAE J995-Grade 2 Carbon Steel 1/4 thru 1-1/2 90 - C32 11 ASTM A563-Grade C Carbon Steel may be Quenched and Tempered 1/4 thru 4 144 B78 C38 5 ASTM A563-Grade C3 Atmospheric corrosion Resistant Steel, may be Quenched and Tempered 1/4 thru 4 144 B78 C38 5,9 ASTM A563-Grade D Carbon Steel may be Quenched and Tempered 1/4 thru 4 150 B84 C38 6 SAE J995-Grade 5 Carbon Steel 1/4 thru 1 120 - C32 12 ASTM A563-Grade DH Carbon Steel, Quenched and Tempered 1/4 thru 4 175 C24 C38 6 ASTM A563-Grade DH3 Atmospheric corrosion Resistant Steel, Quenched and Tempered 1/4 thru 4 175 C24 C38 5,9 ASTM A194-Grade 1 Carbon Steel 1/4 thru 4 130 B70 - 2,7 ASTM A194-Grade 2 Medium Carbon Steel 1/4 thru 4 150 159 352 2,7,8 ASTM A194-Grade 2H Medium Carbon Steel, Quenched and Tempered 1/4 thru 4 175 C24 C35 2,7 Table 3 Continued next page Table 3 Grade Identification Markings for Popular Grades of Carbon Steel Nuts (Continued) Grade Identification Marking Specification Material Nominal Size in. Proof Load Stress ksi保载 Hardness Rockwell硬度 See Note Min Max ASTM A194-Grade 2HM Medium Carbon Steel, Quenched and Tempered 1/4 thru 4 150 159 237 2,7,8 SAE J995-Grade 8 Medium Carbon Steel, Quenched and Tempered 1/4 thru 5/8 150 C24 C30 12 over 5/8 thru 1 150 C26 C34 >1" 150 C26 C36 ASTM A194-Grade 4 Medium Carbon Alloy Steel, Quenched and Tempered 1/4 thru 4 175 C24 C38 2,7 ASTM A194-Grade 7 Medium Carbon Alloy Steel, Quenched and Tempered 1/4 thru 4 175 C24 C38 2,7 ASTM A194-Grade 7M Medium Carbon Alloy Steel, Quenched and Tempered 1/4 thru 4 150 159 237 2,7,8 See Notes 1,2 10 NOTES:(备注) 1. In addition to the indicated grade marking, all grades, except A563 grade O, A and B, must be marked for manufacturer identification. 除所列等级标记外,所有等级(除A563,O、A、B级外),必需注明厂家自己标记。 2. The markings shown for all grades of A194 nuts are for cold formed and hot forged nuts. When nuts are machined from bar stock, the nut must be additionally marked with the letter‘B’.The letters H and M indicate heat the ated nuts. A194标准,所有螺帽都是冷墩成型和热处锻造成型螺帽。当螺帽是由棒钢机械加工而成时,需在标记上加字母“B”;字母“H”和“T”表示是经热处理的螺帽。 3. Nuts are not required to be marked unless specified by the purchaser. When marked, the identification marking shall be the grade letter O, A or B. 如购货方无特殊要求,螺帽上可以不注明等级标记。如果要注明的话,等级标记为字母O、A或B。 4. Properties shown are those of non plated or non coated coarse thread hex nuts. For properties of other nut styles, nuts with fine threads, and plated or coated nuts, refer to Table 3, page B-171. 所示机械性能,是非电镀、粗牙、六角螺帽的机械性能。细牙、电镀螺帽的机械性能,参阅B171页,表3。 5. Properties shown are those of coarse thread heavy hex nuts. 所示机械性能是粗牙、重型六角螺帽的机械性能。 6. Properties shown are those of coarse thread heavy hex nuts. For properties of other nut styles and nuts with fine threads, refer to Table 3, page B-112. 所示机械性能是粗牙、重型六角螺帽的机械性能。细牙螺帽和其它类别螺帽的机械性能参阅B-112页,表3。 7. Properties shown are those of coarse and 8-pitch thread heavy hex nuts. For properties of coarse and 8-pitch hex nuts, refer to Table 3, page B-132. 所示机械性能是粗牙,牙数为8的重型六角螺帽的机械性能。粗牙,牙数为8的普通六角螺帽的机械性能参阅B132页,表3。 8. Hard-nesses are Brinell Hardness Numbers. 硬度是布氏硬度。 9. The nut manufacturer, at his option, may add other markings to indicate the use of atmospheric corrosion resistant steel. 如采用防腐蚀钢材,螺帽生产厂家可增加其它标记。 10. Specifications(详细说明)— ASTM A563-Carbon and Alloy Steel Nuts, page B-167. ASTM书A563-碳钢、合金钢螺帽,B-167页。 ASTM A194/A194M-Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service, page B-126. ASTM A194/A194M –经高压、高温处理的,与螺栓配套的碳钢,合金钢螺帽。 11. Grade 2 不需打任何标记。 12. Grade 5 and 8应标记等级。 HV表示维氏硬度,是硬度的一种测量方法及单位; KSI是千磅/平方英寸,是压强,具体地说是抗拉强度单位; 抗拉强度和硬度之间非线性关系,一般可以查表换算: 104KSI=HV220;HV250=116KSI 1 KSI = 1000 lb / in.2 = 1000 x 0.4536 x 9.8 N / (25.4 mm)2 = 6.89 N / mm2 Table 2 Grade Identification Markings for Popular Grades of Carbon Steel Externally Threaded Fasteners Grade Identification Marking Specification Material Nominal Size in. Proof Load Stress ksi Tensile Strength Min ksi Hardness Rockwell See Note Min Max SAE J429-Grade 1 Low or Medium Carbon Steel 1/4 thru 1-1/2 33 60 B70 B100 SAE J429-Grade 2 1/4 thru 3/4 over 3/4 thru 1-1/2 55 33 74 60 B80 B70 B100 B100 307A ASTM A307-Grade A 1/4 thru 4 - 60 B69 B100 307B ASTM A307-Grade B 1/4 thru 4 - - 60min 100max B69 B95 No Mark SAE J429-Grade 4 Medium Carbon Steel, Quenched and Tempered 1/4 thru 1-1/2 65 115 - - 仅指studs SAE J429-Grade 5 ASTM A449-Type1 Medium Carbon Steel, Quenched and Tempered 1/4 thru 1 over 1 thru 1-1/2 85 74 120 105 C25 C19 C34 C30 ASTM A449-Type1 over 1-1/2 thru 3 55 90 183 235 3 SAE J429-Grade 5.1 Low or Medium Carbon Steel, Quenched and Tempered No.6 thru 1/2 85 120 C25 C40 4 SAE J429-Grade 5.2 Low Carbon Martensite Steel, Quenched and Tempered 1/4 thru 1 85 120 C26 C36 ASTM A449-Type 2 C25 C34 A325 ASTM A325-Type1 Medium Carbon Steel, Quenched and Tempered 1/2 thru 1 over 1 to 1-1/2 85 74 120 105 C24 C19 C35 C31 5 A32555 ASTM A325-Type3 Atmospheric corrosion Resistant Steel, Quenched and Tempered 6 Table 2 Continued next page Table 2 Grade Identification Markings for Popular Grades of Carbon Steel Externally Threaded Fasteners(Continued) Grade Identification Marking Specification Material Nominal Size
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