西门子840D报警说明解决方案.pdf

7.DESCRIPTION OF ELECTRIC UNITS,PANELS,DIAGNOSTIC电气设备，面板，诊断设备的描述7.1.GENERAL NOTICES概述.PAGE 7.27.1.1.El e c t r ic c abine t电气柜.PAGE 7.27.1.2.-Co nt r o l s panel控制面板.PAGE 7.27.2.DESCRIPTION OF CONTROLS DEVICES控制装置的描述.PAGE 7.37.2.1.Co mpo sit io n o f numer ic al c o nt r o l数控系统的组成.PAGE 7.37.2.1.1.Ope r at ive pane l N.C.840 D操作面板N.C.840 D.PAGE 7.37.2.1.2.Mac hine c o nt r o l s pane l CN 840 D控制面板CN 840 D.PAGE 7.47.2.2.Gener al br e ake r总闸.PAGE 7.67.3.PANELS按钮面板.PAGE 7.77.3.1.Main panel主按钮面板.PAGE 7.77.3.2.Headst o c k po r t abl e panel主：tt箱便携式面板.PAGE 7.217.3.3.Tabl e c o nt r o l panel工作台控制面板.PAGE 7.237.3.4.To o l s st o r e push-but t o n pane l刀库按钮面板.PAGE 7.267.3.5 Pic k-Up c o nt r o l panel附件架按钮面板.PAGE 7.317.3.5.Mul t if unc t io n push-but t o n pane l多功能面板.PAGE 7.327.4.PROGRAMMING编程.PAGE 7.387.4.1.Func t io ns M”“M”项功能.PAGE 7.387.4.2.Subpr o g r ams PAMA帕马子程序.PAGE 7.477.5.DIAGNOSTICS AND RESETTING PROCEDURES诊断和恢复程序.PAGE 7.497.5.1.Desc r ipt io n o f al ar ms and diag no st ic s报警和诊断说明.PAGE 7.497.5.2.Al ar ms desc r ipt io n报警说明.PAGE 7.517.5.3.Desc r ipt io n o f messag es信息描述.PAGE 7.597.1.GENERAL NOTICES 概述The el e c t r ic/el e c t r o nic c o nt r o l s equipme nt,c o r r espo nding t o a manuf ac t ur ing st andar d in c o nf o r mit y wit h t he pr esc r ipt io ns in f o r c e,as wel l as wit h t he dir e c t ive CEE 89/392 abo ut t he sec ur it y r equir eme nt s,ar e c o mpo sed o f:电气/电子控制设备，是根据法律规定的制造标准以及关于安全要求的CEE 89/392指示来制造的，有以下组成部分：-c o nt r o l unit Siemens Sinumer ik 840 D西门子Sinumer ik 840 D控制单元-dr ive s SIMODRIVE 611D驱动装置 SIMODRIVE 611D-separ at ed el ec t r ic c abinet,wat er t ig ht,c o nt aining t he c o mpo nent s f o r po wer and auxil iar y c ir c uit s and pr o vide d wit h f o r c ed r ef r ig er at io n独立电气柜，防水的，能容纳用于供电和辅助电路的零件，并配有冰箱。-r emo t ed c o nt r o l s pane l wit h c o nt r o l unit appl ied in er g o no mic al l y easy po sit io n远程控制面板带固定在一个改造过的适当的位置上的控制单元。-el ec t r ic wir ing pr o vide d wit h dec ent r al ised mac hine per ipher ie s(DMP).电器配线由分散的机床外围单元(DMP)提供。7.1.1.Electric cabinet 电气柜The El ec t r ic Equipment is c o mpo sed o f a unique wat er t ig ht c abine t,pl ac ed at t he r ear side o f t he o per at ing unit and c o nt ains t he f o l l o wing devic es:电气设备由一个防水柜组成，在操作单元的后面，包含下列装置：-CN(C.N.C Unit,Input/Out put Unit,e t c.)数控(数控单元，输入/输出单元，等等)-Axe s and spindl e dr ives各轴和主轴驱动装置-Po wer and Auxil iar y pane l,et c.电源和辅助面板，等等-Gener al swit c h总开关7.1.2.-Controls panel 控制面板On t he o per at o r pl at f o r m t her e is t he c o nt r o l s pane l,c o mpr ising:控制面板位于操作平台上，包括：-THE REMOTED CONTROLS(Panel C.R.T/M.D.I,Oper at o r Main Panel and mac hine inst r ument s)远程控制(面板C.R.T/M.D.L主操作面板和机床仪器)See ELECTRIC TECHNICAL FILE(electric schemes)见电气功能表(附在机床文件中)Access for adjustment and maintenance operations shall be allowed only to/I authorized personnel,being well trained andinstructed乙二调整和维修操作只能由授权和经过培训的人员进行。7.2.DESCRIPTION OF CONTROLS DEVICES 控制装置的描述7.2.1.Composition of numerical control 数控系统的组成SIEMENS 840D having t he f o l l o wing o pt io ns:SIEMENS 840D有以下选项：Po r t abl e pane l BHG 便携式面板 BHGFive addit io nal axes 5 个附加轴One addit io nal c hannel 个额外通道One addit io nal bag-个额外软件包Measur ing c yc l es 测量循环To o l manag eme nt 刀具管理7.2.1.1.Operative panel N.C.840 D 操作面板A)Co l o ur s g r aphic Vide o 16 8 int eg r at ed so f t keys16寸彩色图像显屏带8个集成自定义软键A1)8 ho r izo nt al int e g r at e d so f t keys8 个横向集成自定义软键A2)8 ver t ic al int e g r at e d so f t ke ys8 个竖向集成自定义软键A3)Mac hine sec t o r key 加工选择软键A4)RECALL key:r et ur n t o pr e-r e c al l ed menu 返回键：返回上一层菜单键A5)ETC key:ext e nsio n o f so f t keys l ist in t he same menu 扩展键：扩展同一层次的菜单 A6)Sec t o r c o mmut at io n key:st ar t ing f r o m any sec t o r,t his key c o mmut at es in t he menu l ist o f sec t o r s.Chang ing t he sec t o r,t he pr evio us sec t o r is r emar ked.Ac t ing t wic e t his key,t he pr evio us sec t o r is r eac t ivat ed.区域转换键：返回显示器的基本画面B)Al pha-numer ic al bl o c k 字母-数字键C)Co r r ec t io n/c ur so r bl o c k wit h c o nt r o l keybo ar d and input key带控制键盘和输入键的修正/光标键Fo r de t ail e d inf o r mat io n abo ut t he r unning o f Ope r at ive pane l,r e f e r t o t he use manual SINUMERIK 840 D e nc l o se d t o mac hine do c ume nt at io n操作面板运行的详细信息，请参阅“SINUMERIK 840 D”使用手册附在机床文件 中。7.2.1.2.Machine controls panel CN 840 D 机床控制面板16 17 18 20 13 14 13 10a 10b 11a 11b 191)EMERGENC丫紧急停止按钮2)JOG f o r war d(se t-up)手动方式按钮3)TEACH IN(dr af t o f pr o g r ams under dial o g wit h t he mac hine)不教按钮4)MDA manual set MDA 方式按钮5)AUTOMATIC(aut o mat ic mac hine c o nt r o l wit h aut o mat ic exe c ut io n o f pr o g r ams)自动方式按钮6)REPOS(r epo sit io ning,r eappr o ac h t o pr o f il e in JOG mo de)返回中断点功能按钮7)REFPOINT(r esear c h o f r ef e r enc e po int in JOG mo de)走参考点功能按钮8)INC VAR(Inc r ement s mo ve ment wit h var iabl e inc r e ment val ue dat a set t ing)可设定增量值功能按钮9)INC(inc r e ment s mo ve ment wit h f ixed inc r e ment val ue:1-10-100-1000-10000|i)增量值功能按钮(从0.001 10mm)10)Spindl e Over r ide(sel e c t o r f o r c o r r ec t io n o f spindl e spe e d)主轴转速倍率开关10a)Spindl e St o p主轴转速暂停键10b)Spindl e St ar t主轴转速启动键11)Ove r r ide axes t r avel/r apid 轴进给倍率开关11a)St o p t r ave l进给暂停键11b)St ar t t r ave l进给启动键12)Axis c ho ic e pushbut t o n 轴的选择按钮13)Dir e c t io nal pushbut t o ns(+/-)(+/-)方向健14Supe r po sit o n o f r apid(r apid mo ve ment o f t he sel ec t ed axis)快速键(轴的快速移动)15)Re se t复位键16)Sing l e bl o c k 单段键17)St o p NC启动键18)St ar t NC 停止键19)4-po sit io n key se l e c t o r:有四个位置的钥匙键po s.0=Dat a ar e o nl y displ aye d.位置 0=仅显不数据po s.1=Cr e at io n o f wo r kpie c e dat a,edit ing and del e t ing.位置1=建立，删除和编辑工件数据po s.2=Int er c o nnec t io ns dat a,c r eat io n o f f il es and dat a set t ing,edit ing and del e t ing.位置2=数据交流，建立档案和设定，编辑和删除数据po s.3=When swit c hing t he syst em o n,it is l o aded wit h t he st andar d MMC Sieme ns dat a.Al l dat a in t he user r ang e ar e pr o t ec t ed by passwo r d.Attention!To be used only for set-up and service!位置3=启动时，系统先装入MMC西门子标准数据。所有数据由密码保护。警告：只能用于启动和服务！20)Keybo ar d wit h 15 f r ee ke ys:由 PAMA 定义的用户键CUSTOM(see pag e 7.9)用户键(见第 7.9 页)Fo r de t ail e d inf o r mat io n abo ut t he r unning o f c o nt r o l s pane l,r e f e r t o t he use manual,(SINUMERIK 840 D e nc l o se d t o mac hine do c ume nt at io n控制键盘运行的详细信息请参阅附机床文件中的“SINUMERIK 840 D”使用手nriZW o!0AAccess for adjustment and maintenance operations shall be allowed only to authorized personnel,being well trained and instructed调整和维修操作只能由授权和经过培训的人员进行。7.2.2.General breaker 总闸The g ener al br eaker is equipped wit h r el ease c o il.It s ac t ivat io n and deac t ivat io n t ake pl ac e manual l y t hr o ug h l ever c o nt r o l.总闸的打开和关闭能通过一个控制杆手动控制。The o pening o f o ne o f t he c abinet do o r s edac t ivat es t he g ener al br eaker.It is anyway po ssibl e t o o pe n o ne o r mo r e do o r s and pr event de ac t ivat io n o f t he g ener al br eaker.Put t he mac hine in emer g enc y and keep t he BYPASS pushbut t o n pr e ssed;wit ho ut r el easing t he pushbut t o n,adjust t he mic r o swit c h o f eac h o pe n do o r.Onl y when t he mic r o swit c hes ar e adjust ed it is po ssibl e t o r est ar t t he mac hine打开其中一扇门会导致总闸关闭。打开一扇或多扇门而不让总闸关闭是可以实现 的。只要把机床设定为紧急状态并按住通路键；在不松开通路键的情况下，调整 每扇门的微型开关。只有当微型开关调整完了，才能重启机床。A 4DANGER危险Dur ing o per at io ns c ar r ied o ut wit h g ener al br eake r c l o sed and el ec t r ic equipment do o r s o pe n,t her e is a r isk o f c o nt ac t wit h par t s o f t he equiment under vo l t ag e.在操作期间，关闭总闸和打开电气设备的门就会产生 和设备带电部分的接触的危险。The per so nne l c har g ed wit h t hese o per at io ns must be per f ec t l y awar e o f t he measur es nec essar y t o r educ e t his r isk.负责这些操作的工作人员必须按照规定以减少危险。Said pe r so nne l shal l al so be awar e o f t he set-up and use inst r uc t io ns o f t he equipment inst al l ed inside t he equipment it sel f(dr ives,et c.).上述工作人员也必须按照安装说明和设备内部安装的 夹具的使用说明进行。The CNC is f ed do wnst r eam t he g ener al br eaker.CNC下面装有总闸。7.3.PANELS按钮面板7.3.1.Main panel主按钮面板(dr awing 77C90544-A)SINUMERIK|SIEMENS|IEEE国口口 0B0臼回回囹 a囚 回回00sS00s南自由 密白白 曲由囹 串串串VA 卷 3 0oo 白白白 亡白白 亡白白 由由由 自由由 白白白 白白白 EQ5 6 7 8 9 10 11 12 13 14/1 2MACHINE COMMANDS PUSH-BUTTON PANEL 机床控制按钮面板A1MACHINE ON机床开启Lamp pushbut t o n 带信号灯的 按钮Pushbut t o n f o r t he set t ing o f t he mac hine auxil iar y swit c he s and f ee ding o f t he axes l ine.该按钮用于设定机床辅助开关和轴进 给。Sl o wl y bl inking l amp f o r mac hine o f f o r in emer g enc y,quic kl y bl inking f o r auxil iar y swit c he s enabl ed,On f o r axe s l ine f ed and mac hine r unning灯慢闪表明机床停止或处于紧急状态，快闪表明辅助开关激活-，灯亮表明轴进 给和机床在运行中。A2ALARMS RESET报警复位Lamp pushbut t o n 带信号灯的 按钮Pushbut t o n f o r del et ing t he al ar ms pr esent.按钮用于删除当前报警。Lamp bl inking in c ase o f al ar ms 报警时灯闪。A3BUZZER蜂鸣器Buzzer 蜂鸣器Ac o ust ic war ning f o r t he Renishaw pr o be be nding.Renishaw探头撞击声音警示。A4MACHINE LIGHTING机床照明Lamp pushbut t o n 带信号灯的 按钮Pushbut t o n f o r mac hine l ig ht c o nt r o l.按钮用于机床灯控制。Lamp On wit h mac hine l ig ht o n.灯亮说明机床的灯亮A5COOLANT/AIR冷却液/压缩空气3-po sit io ns sel ec t o r3个位置选 择键Sel ec t o r f o r c ho o sing t he del iver y o f c o o l ant o r air:选择冷却液或压缩空气的输送方式Co o l ant/Air in Aut o mat ic mo de(c ent r al po sit io n),冷却液/气，自动模式(中间位置)Co o l ant in manual mo de(l ef t po sit io n)冷却液，手动模式(左)Air in manual mo de(r ig ht po sit io n)空压气，手动模式(右)A6INNER COOLANT/AIR 内冷却液/气Lamp pushbut t o n 带信号灯的 按钮This pushbut t o ns ac t s as a ho l d o f t he inne r c o o l ant if t he pr evio us sel ec t o r(COOLANT/AIR)is in c ent r al po sit io n.Yet,it c o nt r o l s t he del iver y and t he st o p o f t he inne r c o o l ant if t he pr evio us sel ec t o r(COOLANT/AIR)is in l ef t po sit io n.It c o nt r o l s t he c l eaning air o f t he inne r c o o l ant if t he pr evio us sel ec t o r(COOLANT/AIR)is in r ig ht po sit io n.如果不能(冷却液/气)选择A5中间位 置，则此按钮控制内冷却液；如果选择 左边位置，则控制内冷却液的输送和停 止；如果选择右边位置，则控制内冷却 液的清洁空气。The l amp bl inks wit h sel ec t o r in c ent r al po sit io n,f unc t io n M08 pr o g r ammed and c o o l ant ho l d enabl ed;it r emains o n wit h c o nt inuo usl y bl inking l ig ht dur ing del iver y o f inne r c o o l ant bo t h in aut o mat ic and in manual.灯闪且选择中间位置，执行M08功能且 保持冷却液活性；灯持续闪烁说明以自 动或手动方式输出内冷却液。A8EXTERNAL COOLANT/AIR 外冷却液/压缩空气Lamp pushbut t o n 带信号灯的 按钮his pushbut t o ns ac t s as a ho l d o f t he o ut er c o o l ant if t he pr evio us sel ec t o r(COOLANT/AIR)is in c ent r al po sit io n.Yet,it c o nt r o l s t he del iver y and t he st o p o f t he ext e r nal c o o l ant if t he pr evio us sel ec t o r(COOLANT/AIR)is in l ef t po sit io n.It c o nt r o l s t he c l eaning air o f t he ext e r nal c o o l ant if t he pr evio us sel e c t o r(COOLANT/AIR)is in r ig ht po sit io n.如果A5处于中间位置，则此按钮不能控 制外冷却液；如果A5选择左边位置，则 控制外冷却液的输送和停止；如果选择 右边位置，则控制压缩空气。The l amp bl inks wit h sel ec t o r in c ent r al po sit io n,f unc t io n M07 pr o g r ammed and c o o l ant ho l d enabl ed;it r emains o n wit h c o nt inuo usl y bl inking l ig ht dur ing del iver y o f o ut e r c o o l ant bo t h in aut o mat ic and in manual.A5处于中间位置时此按钮灯闪，执行 M07功能且保持冷却液暂停；灯持续闪 烁说明以自动或手动方式输出外冷却 液。A9COOLANT FLOW冷却液输送Po t ent io met er 电位计Po t ent io me t er f o r t he adjust ment o f t he c o o l ant del iver y电位计用来调整冷却液的输送流量大 小。A14OPERATOR PLATFORM 操作平台4-Po sit io n Jo yst ic k 4个位置操 纵杆Manag e s t he indipende nt o per at o r pl at f o r m.管理独立操作平台B1MACHINE OFF机床停止工作Pushbut t o n 按钮Pushbut t o n f o r mac hine swit c hing o f f 此按钮用于机床停止工作。B2AUXILIARY PANEL辅助面板2-po sit io ns key sel e c t o r2个位置钥匙选择键Wit h sel ec t o r o n po sit io n 0 t he auxil iar y panel SIEMENS is disabl e d and it is po ssibl e t o disc o nnec t t he pane l it se l f.选择键处于0位置，则西门子的辅助面 板不可用且自行断开。Wit h sel ec t o r o n po sit io n 1 t he auxil iar y panel SIEMENS is enabl ed.选择键处于1位置，则西门子辅助面板 可用。B4RESTORE SAFETIES安全恢复Lamp pushbut t o nPushbut t o n f o r r est o r e t he saf et y o n t he wo r king ar e do o r.该按钮用于安全恢复工作区门。Lamp is bl inking wit h t he do o r o pen.门打开时灯闪烁。B5CHIPS CONVEYER铁屑输送器3-po sit io ns sel e c t o r3个位置选 择键Sel ec t o r f o r c ho o sing t he mo t io n sense o f t he mac hine c hips c o nveye r.该键用于选择铁屑输送器的移动方向Co nveyer bac kwar d;向后c o nveye r c o nt r o l l ed by NC;由 NC 控制c o nveye r f o r war d in manual mo de.手动模式向前B6START CHIPSCONVEYER 铁屑输送器的启动Lamp pushbut t o n 带信号灯的 按钮Pushbut t o n f o r st ar t o f mac hine c hips c o nve yer mo t io n.此按钮用来启动铁屑输送器Lamp On wit h c hips c o nve yer mo ving and bl inking wit h c hips c o nve yer st andst il l but wit h r equest f o r mo t io n by t he NC(M76).铁屑输送器移动时灯亮，由NC(M76)控制其移动而停止时灯闪。B7STOP CHIPSCONVEYER 铁屑输送器的停止Lamp pushbut t o n 带信号灯的 按钮Pushbut t o n f o r st o p o f mac hine c hips c o nve yer mo t io n.此按钮用来停止铁屑输送器工作Lamp On wit h c hips c o nve yer mo ving and bl inking wit h c hips c o nve yer st andst il l f o r saf et ies铁屑输送器移动时灯亮，为了安全而停 止时灯闪。B10SPINDLE ROTATION主轴旋转3-po sit io ns key sel e c t o r3个位置钥匙选择键Enabl ing o f c o unt er-c l o c kwise sl o w jo g o f t he spindl e;手动控制主轴逆时针慢转r o t at io n o f NC spindl e;NC 主轴旋转Enabl ing o f c l o c kwise sl o w jo g o f t he spindl e.手动控制主轴顺时针慢转B11SPINDLE JOG主轴手动模式Lamp pushbut t o n 带信号灯的 按钮Spindl e jo g pushbut t o n.手动控制主轴按钮Lamp On wit h spindl e mo ving and l amp bl inking wit h spindl e Jo g sel ec t o r in c k o r c c w po sit io n.灯亮表示主轴转动，灯闪表示主轴手动 模式选择键处于顺时针或逆时针位置。ARRANGEMENT OF“CUSTOM”PUSHBUTTONS”自定义“按钮排歹UNo t Use d 未使用No t Use d 未使用Manual To o l Chang e ACK 手动换刀To o l Chang e Re se t 换刀复位At t ac hme nt Un l o c k 附件松开M11Lamps Te st 信号灯测试Int e r l o c k Ar e as By-Pass互锁旁通Int e r nal Air内部压缩空气Ext e r nal Air外部压缩空气No t Use d 未使用De l e t e Dist anc e To Go删除剩余距离Axe s Lubr ic at io n 轴润滑Introduction:介绍:The main c o nt r o l pane l is l o c at ed o n t he o per at o r pl at f o r m and f r o m it t he o per at o r may c o nt r o l s t he mac hine o pe r at io n.It al l o ws c ar r ying o ut mo st o per at io ns but it is any c ase r est r ic t ed by t he o t he r c o nt r o l panel s wit h whic h t he mac hine is equipped.The o per at io n o f any o f t he manual c o nt r o l panel s in f ac t inhibit s par t o f it s f unc t io nal it y.主面板或机床面板位于操作平台上，用于控制机床工作。他能实现儿乎所有的机 床操作但受限于其他面板所进行的操作。任何手动面板的使用会限制他的部分功 能。The o pe r at o r,who is ac t ing manual l y f o r saf e t y r easo ns,must have at any t ime t he f ul l c o nt r o l o f t he par t o f t he mac hine o n whic h he is wo r king.为了安全起见，进行手动控制的操作者，必须在任何时候完全掌控他工作所在的 那部分机床。Composition:组成This main c o nt r o l pane l is c o mpo sed by:主面板由以下组成：MMC2:Siemens displ ay and keybo ar d t o o per at e int e r ac t ive l y wit h NC;MMC2：西门子的影像和字母数字键盘与NC一起使用。Mac hine ON swit c h wit h g r een l amp;“机床启动”按钮带绿色信号灯;Al ar m r eset swit c h wit h yel l o w l amp;“报警复位”按钮带黄色信号灯;“Buzze r”war ning-ho r ne;蜂鸣器”警告声 Mac hine l ig ht swit c h wit h whit e l amp;“机床照明”按钮带白色信号灯；Co o l ant Aut o mat ic-Manual se l e c t o r;冷却液的“手动-自动”选择键 Ext er nal c o o l ant”swic h wit h whdt e l amp;“外冷却液”按钮带白色信号灯；Int e r nal c o o l ant”swit c h w让h whit e l amp;“内冷却液”按钮带白色信号灯；Co o l ant f l o w po t ent io me t er;冷却I液输送电位计 Handwe el ac t ivat io n swit c h;手轮激活开关 Oper at o r p