机械类常用技术要求中英文.doc

常用技术要求before the feeding control and the wind meets the tube welding, to the good center, in the hole guaranteed that 204 the pipeline can pass through. the 进料接管和出风接管焊前对好中心，内孔保证204管道能穿过。 welding uses the manual arc welding, welding rod trademark J420G. before the 焊接采用手工电弧焊，焊条牌号J420G。painting, must carry on the superficial stain removal, the elimination welding residual and so on, its quality scale sees JB/T5000.12 the stipulation; Prime, in Huang He the blue color (according to color model) the polyurethane finishes two. Besides various laps spread the yellow paint, other spread the blue color. In the paint does not allow to contain the lead. Does not allow to have leaks flaws and so on paint, wrinkle paint. 涂装前要进行表面除锈、清除焊接残渣等，其质量等级见JB/T5000.12的规定；涂底漆一层、中黄和中蓝色（按颜色样板）聚氨酯面漆二层。除各盖板涂中黄漆外，其余均涂蓝色。漆中不允许含铅。不允许有漏漆、皱漆等缺陷。sealants and so on lap like seal lax available CH107, JLC-1 spread in the slit main point. on 盖板如密封不严可用CH107,JLC-1等密封胶涂在缝隙大处。terminal plates six studs install in the dust cover when the MRM80.5.1 dustproof Taiwan welds. after the 两端板上的六个螺柱安装防尘罩中MRM80.5.1防尘台时焊接。overall width treats buys shakes hand, determined.总宽度待买来拉手后确定。Should be free from burrs &voids.不允许有毛刺及裂缝；Should be free from tooling marking.0.0127mm min zinc with yellow chromate.Anneal:Temp 1250F,belt speed-2min 00sec/ft travel nitrogen-250cu.ft/hr or 5min in a temp 1022-1076F with box furnace.退火处理：温度1250F，以2分钟/英尺的速度通过250立方英尺/小时注氮的热处理箱炉，或在1022-1076F的箱炉中加热5分钟；Dipper bright.表面浸镀光亮。1. Dimensional tolerances unless otherwise specified: One Place-+-0.5 Two place-+-0.30 Angles-+-1.0度 尺寸公差（除非有特殊要求）： 一处- +-0.5 两处 -+-0.30角度 -+-1.0度 2. Casting tolerances apply to the location of cast outline features located with basic dimensions 铸件公差应用于根据基准尺寸规定的铸件轮廓特征3Casting to be free from oil,grit,dirt and loose particles. 铸件应该没有油污、砂砾、污垢、零散颗粒4Porosity holes to be max 2.3 diameter by 1.6 deep. 多孔结构的孔的最大直径2.3 深1.65. casting quality to conform with general motors standards and specifications. 铸件的质量应与一般马达的标准和规格一致。general motors 也有通用汽车的意思。6. Casting tolerances are not cumulative. 铸件公差不是渐增的7.casting tolerances unless otherwise specified: 0.0 to 75.0 - +-0.75 75.0 to 200.0 - +-1.15draft angles -2度fillet radii -3.0corner radii -3.0all walls & ribs - 4.5 铸件公差（除非有特殊要求）：0.075.0-+-0.7575.0200.0-+-1.15草拟角度- -2度内圆角半径-3.0圆角半径-3.0所有肋板-4.58.Material cast iron per GM274M grade 205 材料：铸铁 由GM274M 等级205材料铸造9.restricted and reportable substances for parts per GMW 3059 有限制要求的和需要声明的部件的材料，由GMW3059铸造 10.Must comply with QP-I.6-009 for production and QP-I.6-004 for Prototypes. 必须依照QP-6.I-009产品和QP-I.6-004原型生产MODEL REV G.1 DRW REV G.0 MODEL RL MASS KG=0.356 DRW RL模型版本G.1 图纸版本G.0 RL型模块质量0.356KG RL型图纸superficial galvanization/heat treatment表面电镀/热处理other have not poured the bevel edge are r1 其余未注倒角为 r1elimination fragments the去除毛边material quality: skd11材质：skd11quantity: 12pcs6数量：12pcsspecification 技术要求has not poured the surface roughness is未注表面粗糙度为THREADS MUST BE FREE OF DEBRIS. 螺纹处无毛刺.1标题栏英文工程图纸的右下边是标题栏（相当于我们的标题栏和部分技术要求），其中有图纸名称（TILE）、设计者（DRAWN）、审查者（CHECKED）、材料（MATERIAL）、日期（DATE）、比例（SCALE）、热处理（HEAT TREATMENT）和其它一些要求，如：1)TOLERANCES UNLESS OTHERWISE SPECIFIAL 未注公差。2)DIMS IN mm UNLESS STATED 如不做特殊要求以毫米为单3)ANGULAR TOLERANCE1 角度公差1。4)DIMS TOLERANCE0.1 未注尺寸公差0.15)SURFACE FINISH 3.2 UNLESS STATED 未注粗糙度3.2。2常见尺寸的标注及要求2.1孔（HOLE）如：1）毛坯孔：3DIA+1CORE 芯子30+1;2）加工孔：1DIA孔13）锪孔：锪孔(注CBORE=COUNTER BORE锪底面孔);4）铰孔：1/4 DIA REAM铰孔1/45）螺纹孔的标注一般要表示出螺纹的直径，每英寸牙数（螺矩）、螺纹种类、精度等级、钻深、攻深，方向等。如：例1. 6 HOLES EQUI-SPACED ON 5DIA6孔均布在5圆周（EQUI-SPACED=EQUALLY SPACED均布）DRILL 1DIATHRO 钻1通孔（THRO=THROUGH通）螺纹孔的标注一般要表示出螺纹的直径，每C/SINK 226DEEP 沉孔226例2. TAP7/8-14UNF-3B THRO 攻统一标准细牙螺纹，每英寸14牙，精度等级3级（注UNF=UNIFIED FINE THREAD美国标准细牙螺纹）1DRILL 1/4-20 UNC-3 THD7/8 DEEP 4HOLES NOT BREAK THRO钻孔，攻1/4美国粗牙螺纹，每英寸20牙，攻深7/8,4孔为盲（UNC=UCIFIED COARSE THREAD 美国标准粗牙螺纹）1-14NS-2 THRO -攻美国固定特种螺纹M1,每英寸牙数14,精度等级为二级（注NS=NATIONAL SPECIAL THREAD:美国固定特种标准）2.2倒角（CHAMFER）例1/845BEV 倒角1/845（注BEV=BEVEI，斜面）1.545CHAM 倒角1.545(注CHAM=CHAMFER倒角)2.3方(SQUARE)例5SQUARE55方2.4剖视（SECTION）例SECTION A-AA-A剖面2.5圆角半径例1RR1RADIUS MUST BE SMOOTH AND BLEND INTO FACE圆弧必须光滑且与平面相切2.6加工余量例DOTTED LINES INDICATED MAX FINISH 1/8 虚线表示最大加工余量1/82.7零件标记例USE 5/16 RAISED HAIRLINE LET-TERS MARKING ON ONE SIDE OF BODY用突起高为5/16的细实线字母在本体一侧打标记3关于铸锻件的技术要求例1.FORGING MUST BE ANNEALED TO BE BELOW 203 BRINELL HARDNESS锻件必须退火处理，布氏硬度203例2. NORMALIZE TO 163-207BHNMUST BE FREE OF SCALE & RUST锻件正火处理，布氏硬度163-207,锻件表面不得有氧化皮和锈蚀例例3. FORGING TO BE SHOT OR SAND BLASTED 锻件需经喷丸或喷砂处理例4. UNLESS OTHERWISE SPECIFIED DRAFT ANGLES 7未注明锻造拔模斜度7例5. CAST TO BE FREE OF EXCESSIVE FLASH 铸件不得有过多的毛边例6. DRAFT ANGLE 2 UNLESS OTHER-WISE SPECIFIED未注明铸造拔模斜度24、热处理(heat treatment)例1. HT 30Tgear teeth 3mm minbelow root dia40-50HR 热处理：感应淬火，在齿轮根径以下的3mm至少是,40-50HRC 1.5min case deptp层深度最小1.5例2. casting to be free from de-carburisation to allow for post selective hardening to 45-55 rockwell 铸件需防止脱碳随后局部淬火到45-55洛氏硬post selective Hardening随后淬火例3. HEAT TREATMENT:热处理：HRU HARDEN AND TEMPER TO 41-45 HRC淬火并回火至HRC4145PREHEAT:预热FROM ROOM TEMPERATURE, RAMP UP TO 1200 DETREES F (650 DETREES C) AND SOAK AT TEMPERATURE FOR 45 MINUTES.从室温缓慢升至华氏1200度（650 氏度），保温45分钟 HARDENING:硬化：FROM 1200DETREES F (650 DETREES C), RAMP UP TO 1555 DETREES F (845 DETREES C) AND SOAK AT TEMPERATURE FOR 45MINUTES.从华氏1200度（650摄氏度）加热至华氏1555度（845摄氏度）保温45分钟QUENCH: 淬火：IN OIL, AS-QUENCHED HARDNESS 53-55 HRC.油淬，淬火后硬度53-55 HRC EMPER:回火： 600DETREES F (315 DETREES C) FOR TWO HOURS在华氏600度（315 摄氏度）下保温2小时 NOTE: 注意：DECARBORATION MUST BE PREVENTED BY USING ENTHER VACUUM FURNACE OR CONTROLLED ATMOSPHERE.必须防止脱碳，可使用真空炉或者可控气氛炉4.4 常见的热处理方式:Tempering回火 Annealing 退火 Nnormalising 正火Hardening淬火Case carburising渗碳 CaseHardening表面淬火 nitriding氮化aging 时效处理 induction hardening 感应淬火impedance matching 感应淬火 hardening and tempering 调质常见的冷却方式：air cooling 空冷 furnace cooling 炉冷oil cooling 油冷5、常见的表面处理 (surface treatment) Coating for casting/铸件喷涂 1). Normal painting普通喷漆 2). Powder painting粉末喷漆 3).Galvanize (galvanization) 电镀 镀锌 4).Zinc coating镀锌 5).Cataphoretic coating电泳敷层 KTL(德语：Kathodische Elektrotauchlackierung ) 6). Hot dipping 热浸镀 7). Bluing发蓝 ，black 发黑 8). Thermal spraying 热喷涂 9).Electrostatic spraying 静电喷涂10).Aqueous rust preventive 防锈水11). Rust preventive oil防锈油12).Oxiron painting金属漆13)Epoxy resin plastic powder painting环氧树脂型塑料粉末喷漆14). descaling 除污，除氧化皮等 black oxide coating 氧化发黑 6.焊接(welding）6.1）焊接工艺常见的三个词汇 WPS: welding procedure specification 焊接工艺规程(范)SWPS: standard welding procedure specification 标准焊接工艺规程(范)PQR: procedure qualification record 工艺评定记录6.2）常见的焊接方式 spotwelding点焊 corner （或fillet）welding角焊 seam welding缝焊例：ALL WELD PROCESSES TO BE CONDUCTED IN A FLAT （1F）、（2F） OR （1G）POSITION 这些位置来自于AWS规范，其中1F指船型位置的角焊，即平焊；2F指平角焊，是横焊位置；1G指平位置的坡口焊。F：FILLET G:GROOVE 专业文档供参考，如有帮助请下载。