劈刀规格工艺选用指导书模板.doc

天水华天微电子 文件编号Doc. No : Q/CAG7513-文件名称劈刀规格工艺选择指导书文件版次DOC. REV. A TITLE 文件总页数TOTAL PAGES 10文件版次章节编号修改码核准文号ECN NO.生效日期EFF.DATE 变 更 历 程 REVISION HISTORY 起稿者INITIATOR 项目签字日期受控章：拟制周 勇65审核任江林612复审周永寿613受控号：同意崔卫兵613章节修改码页数本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 1 目标 依据用户提供信息，选择适合劈刀，方便有效控制打线品质。2 范围适用塑封线全部加工产品。章节编号 Section No: 1&2 章节名称Sec. Title: 目标&范围 本控制文件未经书面核准不得复印及分发。 These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No: 3 章节名称Sec. Title: 选择指导3 选择指导劈刀选择应综合金线线径、铝垫尺寸、铝垫间距、相邻弧高等原因来考虑。3.1 依据金线线径，选择劈刀孔径（H）估算公式为孔径（H）=金丝线径+经验值（0.50.8mil）应用范例：（1） 采取20m金丝以下产品,选择孔径（H）为35m劈刀如：UTS-35ID-CM-1/16-XL（2） 采取25m金丝产品，选择孔径为3841m劈刀如：UTS-38IG-CM-1/16-XL或SZA15P-DK-15（3） 采取38m金丝产品，选择孔径为46-56m劈刀如：UTS-46JI或UTS-56II3.2 依据铝垫尺寸选择内倒角直径（CD）大小估算公式为内倒角直径（CD）=铝垫尺寸-经验值（0.80.9mil）应用范例：（1） 垫尺寸为60-70m产品 选择SBNE-35BC-CM-1/16-XL（2） 垫尺寸为70-90m产品 选择SBNS-38FF或SZA15P-DK-15（3）铝垫尺寸为90-100m产品 选择UPS-38IG-CM-1/16-XL或SZA15P-GH-153.3 依据铝垫间距选择劈刀头部直径（T）大小估算公式头部直径（T）=2铝垫间距- 平均金球直径应用范例（1） 铝垫间距110m产品 选择SBNS或FZA“打头”劈刀（2） 铝垫间距110m产品 可灵活选择UPS或SZA“打头”劈刀3.4 依据相邻弧高和相邻间距选择劈刀头部形状（1） 假如相邻间距120m产品，通常选择SBN或SZA“打头”劈刀（2） 假如相邻间距120m产品，通常选择UPS或SZA“打头”劈刀本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No：4 章节名称Sec. Title：应用指导4 应用指导依据现在用户产品，推荐选择以下规格劈刀：(1)金丝采取20m产品 选择UPS-35ID-CM-1/16-XL-20或SBNE-35BC-CM-1/16(2)铝垫尺寸为60-70m产品且铝垫间距110m产品 选择SBNE-35BC-CM-1/16(3)铝垫尺寸为70-90m产品且铝垫间距110m产品 选择SBNS-38FF-CM-1/16 或FZA15P-DK-15(4)其它产品灵活选择UPS-38IG-CM或SZA 15P-GH或SZA15P-DK-15如铝垫尺寸为70-90m产品且铝垫间距110m产品 选择SZA15P-DK-15铝垫尺寸为90-110m产品且铝垫间距110m产品 选择UPS-38IG-CM-1/16或SZA15P-GH-15 本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No：5 章节名称Sec. Title：备注5 备注 表1: SBNS（-）-41C-AZM-1/16-XL-（-） 11.Main Taper Angle （MTA）1.Tip Style 10.Tool Length 2.Face Angle 9.Tool Diameter3.Chamfer Angle 8.Finish4.Hole Size 7.Materiai5.Tip Diameter 6.Chamfer Diameter 1.TIP Style 劈刀头部类型11.Main Taper Angle（MTA）外端面锥度（外端面夹角）2.Face Angle 头部端面角 10.Tool Length 劈刀长度3.Chamfer Angle 内倒角角度9. Tool Diameter 劈刀外圆直径4.Hole Size 内孔直径8. Finish 表面处理情况5.Tip Diameter 劈刀头部直径7. Materiai 材料6.Chamfer Diameter倒角直径 1. Tip Style: SBN Fine Pitch with to deg Slinline Bottleneck(for Tm).细间距,瓶颈端面角为100(T165m)UT Standard capillary with Face Angle for non-Fine Pitch application.一般型劈刀不适于细间距焊接使用CSAStandard capillary with a 00 Face Angle for nin-Fine Pitch application.一般型劈刀,头部端面角为00,FA=00不适于细间距焊接使用2. Face Angle: Z-00 F-40 S-80 E-110 FA-头部端面角3Chamfer Angle:Standard-900(no need to specify) 内倒角角度:标准为900 本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No：5 章节名称Sec. Title：备注4.Hole Size5.Tip Diameter6.Chamfer Diameter25 m (.0010)W=70 m (.0028)A=35 m (.0014)28 m (.0011)Y=75 m (.0030)B=41 m (.0016)30 m (.0012)Z=80 m (.0032)C=46 m (.0018)33 m (.0013)A=90 m (.0035)D=51 m (.0020)35 m (.0014)B=100 m (.0039)E=58 m (.0023)38 m (.0015)C=110 m (.0043)F=64 m (.0025)41 m (.0016)D=120 m (.0047)G=68 m (.0027)43 m (.0017)E=130 m (.0051)H=74 m (.0029)46 m (.0018)F=140 m (.0055)I=78 m (.0031)51 m (.0020)G=150 m (.0059)J=86 m (.0034)56 m (.0022)H=165 m (.0065)K=92 m (.0036)64 m (.0025)I=180 m (.0071)L=100 m (.0039)68 m (.0027)J=200 m (.0079)M=114 m (.0045)75 m (.0030)K=225 m (.0089)N=127 m (.0050)84 m (.0033)L=250 m (.0098)P=53 m (.0021)90 m (.0035)M=300 m (.00118)Q=38 m (.0015)100 m (.0039)N=190 m (.0075)R=43 m (.0017)127 m (.0050)P=270 m (.0106)S=48 m (.0019)178 m (.0070)Q=330 m (.0130)T=97 m (.0038)R=360 m (.0142)U=140 m (.0055)S=410 m (.0161)V=152 m (.0060)T=420 m (.0165)W=193 m (.0076)U=430m (.0169)Y=254 m (.0100)V=710 m (.0279)X=Special dimension*X=Special dimension* * must be specified after part number. 本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No：5 章节名称Sec. Title：备注7. Material: C=High Density Fine Grain Ceramic 99.99%Al2O2 AZ=Zirconia Composite(For SBN only,T110m)材料：C=高密度陶瓷颗粒99.99% Al203AZ=氧化锆化合物（只有SBN使用，T110m）8. Finish: Polish - No need to specify 表面处理：抛光-未特殊说明全部是抛光模式Matte(M)- Must be specified 亚光-使用时要指明9. Tool Diameter: Standard -1.587%mm(.0625)外圆直径：一般1.587mm(0.0625英寸)10. Tool length: L = 9.53mm(.375) 16mm =.630劈刀长度 XL = 11.10mm(.437) 19mm =.750XXL = 12.0mm(.470)J 11. Main Taper Angle(MTA)外端面锥度SBN Series Standard 10 deg BNA with 300 MTA(Specify MTA if different than above)SBN系列 一般型 劈刀瓶颈端面角为100，外端面锥度为300UT and CSA series Standard 300(No need to specify) 一般型外端面锥度为300UT和CSA系列 Others-200(Must be specified)其它类型为200 本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No：5 章节名称Sec. Title：备注表2：SZA 15P-2008EG-15ABCDEFGHI a) Tip Styleb) Inside Chamfer Anglec) Hole Sized) Tip Finishe) Optional Cone Anglef) Face Angleg) Tip Diameterh) Chamfer Diameteri) Outside Radius表3：FZA13P-2011ZZ-05（33-16-10/10） J K L Mj) Other Option(Tip Diameter)k) Other Option(Chamfer Diameter)l) Bottleneck Anglem) Bottleneck Height 劈刀型号各部分参数介绍 1. TS劈刀头部（T值）类型2. Inside Chamfer Angle 内倒角角度3. Tip Finish 头部加工处理方法（抛光是否）4. Optional Cone Angle 外端面夹角5. Face Angle 头部端面角6. Tip Diameter 劈刀头部（T）直径7. Chamfer Diameter 内倒角直径（CD）8. Outside Radius 端面外圆半径9. Other Option(Tip Diameter) 其它选择项（劈刀头部直径）10. Other Option(Chamfer Diameter) 其它选择项（头部倒角直径）11. Bottleneck Angle 瓶颈角12. Bottleneck Height 瓶颈高度本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. 章节编号 Section No：5 章节名称Sec. Title：备注A Tip Style劈刀头部类型SZ Series = Normal Type SZ系列=一般劈刀FZ Series=Bottleneck Type(Fine Pitch Capillary) FZ系列=瓶颈类型(细节距类型劈刀)UZ Series=Tool Length of 9.53mm (0.375) UZ系列=劈刀长为9.53mm (0.375英寸)B Inside Chamfer Angle(ICA)内倒角角度A=900 B=1200 C=700 Z=Othet Option其它选项C Hole Size(HD)内孔直径SPECIFIED BASED ON WIRE SIZE金丝直径选择内孔直径Hole Size标称内孔直径值Actual HoleSize(In/)实际内孔直值Suggested Wire Diameter(In/m)推荐金丝直径Hole SizeActual Hole Size(In/m)Suggested Wire Diameter(In/m)100.0010/250.0007/18to0.0008/20170.0017/430.0012/30 to 0.0013/34110.0011/280.0008/20to0.0009/23180.0018/460.0013/32 to 0.0014/36120.0012/300.0008/20to0.0009/23190.0019/480.0013/34 to 0.0015/38130.0013/330.0009/23to0.0010/25200.0020/510.0014/36 to 0.0016/40140.0014/360.0010/25to0.0011/28210.0021/530.0015/38to 0.0016/41150.0015/380.0011/28to0.0012/30220.0022/560.0016/41 to 0.0017/43160.0016/410.0011/28to0.0013/33xx0.00xxAs RequiredD Tip Finish头部加工处理方法“P”=Polished Tip Finish经抛光处理“M”=Matte Tip Finish亚光面（未抛光处理）E Option Cone Angle (CA)外端面夹角“10”=10 “15”=15 “20”=20 “30”=30 “50”=50F Face Angle (FA)端面夹角 “00”=0 “04”=4 “08”=8 “11”=11 本控制文件未经书面核准不得复印及分发。These document are confidential, shall not reproduced or distributed without prior written permission. G. Tip Diameter (TD)头部直径A292m(0.0115”)F150m(0.0059”)K100m(0.0039”)B229m(0.0090”)G140m(0.0055”)L90m(0.0035”)C203m(0.0080”)H130m(0.0051”)M80m(0.0031”)D178m(0.0070”)I120m(0.0047”)N75m(0.0030”)E165m(0.0065”)J110m(0.0043”)ZOther Special OptionH. Chamfer Diameter(CD)内倒角直径A127m(0.0050”)E78m(0.0031”)I58m(0.0023”)B104m(0.0041”)F74m(0.0029”)J53m(0.0021”)C91m(0.0036”)G68m(0.0027”)K51m(0.0020”)D86m(0.0034”)H64m(0.0025”)LOther Special OptionI. Outside Radius(OR)端面外圆半径0.0005”=05 0.0008”=08 0.0012”=12 0.0015”=15章节编号 Section No：5 章节名称Sec. Title：备注 本控制文件未经书面核准不得复印及分发。