精益生产单元构建.pptx

P14e 16:10WelcomeP14e 16:10部 门 :RBUP_IE姓 名 :张维丰Lean Production Implement-Power Supplier Trio2 Lean LineP14e 16:101.Business case3.Goal statement1）电源产品原在广东Team wise公司生产，发往德国后再进口至中国公司销售，每年运输和关务费用高昂，转为自制后不但可减少此部分费用，且降低的成本可有效支撑CN seals的销售。2）亚太公司近三年大力发展电子产品生产，随着去年8月份新SMT生产线投产，已具备了完整的电子产品装配和制造能力，随着电池项目的量产，工程师已经积累了一定生产经验，为Trio2的成功导入奠定了基础。总生产成本不高于Teamwise1.提高生产效率：优化工序、工装、平衡生产节拍2.缩短交付时间：优化工序、提高效率、减少换型时间3.减少生产浪费：减少浪费、提升增值比率2.Problem statement4.Project scopea.交付时间长b.运输成本高c.批次流生产d.生产浪费多e.生产换型时间长Products：Trio2 14 types productsSchedule：2015.6-2015.125.Target definition 以Teamwise 为benchmark：1.生产成本不高于Teamwise2.混线生产，占用场地减少30%3.采用OPF 生产模式，dilivery time 从7work day减少至5workdayProject leaderDateProject number2016-1Mr.Zhang Weifeng6人Trio2 Lean Production Implement3 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10Lean Line Implement DMAICDefineMeasureAnalysisImproveControlTeamScheduleTargetProcess StepsC/TLayoutProduction CostPFEMAProcess FlowMaterials FlowLine BalanceVSMCarton EngineeringPDCAPoka YokeCIPProcess Tactility Smart AssemblyTrainingWI 4 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10Zhang weifeng P.E方玉亮设备装配习向红工艺员周宁川生产支持夏春研发CIS 辛世盛工业工程实习生DefineImproveAnalysisMeasureControl5 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10DefineImproveAnalysisMeasureControl6 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:107 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:108 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:109 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:1010 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:1011 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:1012 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:1013 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:1014 /ZWF/RBUP_IE/2015DefineImproveAnalysisMeasureControl/Name/Thema/DatumP14e 16:10DefineImproveAnalysisMeasureControl15 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10Assembly Poka YokeProcessOne piece flowProcess/MalTraceabilityMix ProductionSMEDDefineImproveAnalysisMeasureControl16 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10SummarySummary17 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10生产线体面积:100生产模式:孤岛式批次流生产模式:单件流生产线体面积:约40交付周期:7days交付周期:5days生产成本:2？CNY生产成本：98%TWSummarySummary18 /ZWF/RBUP_IE/2015/Name/Thema/DatumP14e 16:10Thank You!