CPK参数及模具评估报告.xls

Page 1 of 6CPK parameter ReportMBJ 06.04.04.02-06 FM-VAIn force as of 07.04.17测测试试编编号号:62919文文件件版版本本号号：MBJ 06.04.04.02-06 FM-VA Test Number:versionversion numbernumber报告目录：Page 1前页/Front SheetPage 2Trial CommentsPage 3Trial CommentsPage 4Cycle Time ReviewPage 5ParametersPage 6运水图/Water Circuit一一般般组组件件和和加加工工数数据据/General Component&Tooling Date项目名称/Project Namelena产品名称/Part Nameupper back测试日期/Test Date08.1.28模具编号/Mold Number101534模具供应商/Mould Supplier P SZ机制造商/Machine ManufacturerENGEL测试地点/Test LocationperlosII(bj)穴数/Cavity Qty2Cavity螺杆直径/Screw Reference25mm测试类别/Test SortSPVR客户/ConsumerSE机器合模力/Clamp Force120T材料类型/Material TypePC浇口和构造/Description of Gating and Tool Construction 热流道目标周期/Cycle Time Target原料添加剂说明/Description of Raw Material AdditivesPC EXL1132TGY2D352T目标合格率/Target Yield目标产量(PCS/Hour)Target Qty#DIV/0!Cpk测试参加人员测试技师test technician黄胜项目质量工程师Project QualityEngineerN/A注塑工程师IM EngineerN/A测试工程师Test EngineerN/A项目工程师Project EngineerN/A其他人员Someone ElseN/A测试时间（H）Test Time(H)08.1.29 2:00测试数量（Pcs/Hour)Test Qty(Pcs/Hour)600pcs/H合格率（%）Yield(%)100%08.1.29 22:30Note:文件中所有 表示需要输入数据,其它任何位置均属于固定格式，不可更改.Please fill data on yellow area.And other position is fixed,can not be modified.报告发行部门：北京项目工程部-V&A小组Released by:V&A team,PE department in BJ Plant报告批准：Approved by:Prepared by Kelly Chang/2007.04.10 Reviewed by Zhiyuan Xu/2007.04.10 Approved by Michael Yao/2007.04.16 Rev.01Cpk参数及模具评估报告CPK Parameter and Mould Appraise Report测试准备Test Preparation模具检查mould checking参数优化parameter optimization风险评估Risk Evaluation参数设置setup parameter发行报告report releasePage 2 of 6测测试试注注解解/Trial commentsProject NumberProduct NameMould Number101534Note!摄像孔边缘速度过快发白。图片/Picture:Page 3 of 6OPTIMISEDOPTIMISED MOLDMOLD MOVEMENTMOVEMENTProject NumberlenaProduct Nameupper backMould Number101534开模设置Delay TimeActual TimeMold Open Settings延迟时间实际时间距离Distance22060200.85速度Speed909017压力Pressure顶出设置Delay TimeActual TimeEjector Forward Settings延迟时间实际时间距离Distance34.851速度Speed10压力Pressure10顶出回位设置Delay TimeActual TimeEjector Back Settings延迟时间实际时间距离Distance5134.8速度Speed5压力Pressure5合模设置Delay TimeActual TimeMold Close Settings延迟时间实际时间距离Distance2206030120.21.41速度Speed909018压力Pressure18%产品取出时间实际时间/Actual TimePart Removal TimeProcess Dwell Time(Calculated)实际时间/Actual TimeNote!FANUC机器人取出。Page 4 of 6OPTIMIZED PROCESS PARAMETERSProject NumberlenaProduct Nameupper backMould Number101534MachineTypeScrew(mm)Special screwENGEL VC330/120TECHPRO25mm标标准准Clamping Force Set Up(kN)Nozzle Hole Diameter(mm)900KN3mmMaterialTypeBatch num.or NADrying temperature(C)Time(h)PC EXL1132TGY2D352T120C/4h(NA=Batch is not identified)TemperaturesNozzle(C)Throat290C290C285C280C50CController Type Temp CHot runner一一体体1305C2295C3290C4290C567891011121314Measured Melt TemperatureMeasured Ejection Temperature15InjectionSpeedAccumulatorYesvmm/s130240360460560Hydraulic peak pressNomm36BARmm/s6407408409401040pressure coefficientHigherPressure Yesvmm27NoPressure DropMeltMetering Stroke+Decompr.SpeedSwitch Over PointInjection Pressure MELT20BAR540BAR35.0 mm+3.0 mm10%15.0 mm972BARHoldingPressureHydraulic press bar15025025045050Holding timematerial press bar135013501350135013501.5 ssHydraulic press bar6407408409401040material press bar10801080108010801080sBefore MeteringsbarMax Pack Velmm/sInj.timeCooling timeCushionCycle time0.60 s5.0 s5.3 mm11.2 sMeteringSpeed%4040404040TimeSpeed rpm2.6 sSurface Speed m/s0.2090.2090.2090.2090.209Back Pressure Hyd Bar5.05.05.05.05.0Back pressure coefficientBack Pressure MELT Bar10010010010010020mmMold temperaturesSet upMeasuredFixed frame85CFixed cavities95CMoving cavities85CMoving frame85CPart weightCavity12345678ProductSprueShotHold.press.changeoverCavity Pressure ControlCPC Injection slow-down rampE-DART Cavity fill timeSWITCH OVER PRESSUREPost GateEOCPOST GATE 1 peakEOC 1 peakPOST GATE 2 peakEOC 2 peakWEIGHTFill OnlyFill and PackFinalPage 5 of 6WATER CIRCUITProject NumberlenaProduct Nameupper backMould Number101534movingmiddlefixedTemperatureVelocity of flowRouteCirculation 185C1in-1out-2in-2outCirculation 295C3in-3out-4in-4outCirculation 385C5in-5out-6in-6outCirculation 485C7in-7outCirculation 5Circulation 6Circulation 7Circulation 8Circulation 9Circulation 10 Note!静模模芯使用高模温。1out1in2out2in3out3in4in4out5out5in6out6in7in7outPage 6 of 6CYCLECYCLE TIMETIME Project NumberlenaProduct Nameupper backMould Number101534Estimated cycle timepractically cycle time11.2 sAdd real values from IMMInjection Time0.6 sHold Time1.5 sCooling Time5.0 sMould Open Time0.9 sPart Removal TimeMould Close Time1.4 sProcess Dwell Time(Calculated)Total Time9.4 sOptimisedPlasticising time6%16%54%9%0%15%0%Optimised Process BreakdownInjection TimeHold TimeCooling TimeMould Open TimePart Removal TimeMould Close TimeProcess Dwell Time(Calculated)