质量管理--Valeo2710大工具.ppt

VALEO 10 Tools deployment2012ICustomerVoice:ValeoQualitySystemtool-boxisgoodandweseetheaddedvalueofSpecialProduct&ProcessCharacteristics(SPPC),RAISE,SupplierQualityStepUp(SQSU).But you must ensure:TeamsunderstandandexecutethesetoolsDeploymentconsistentlybetweensitesandregionsSpeedofexecutionisthesamebetweensites/regionsThetoolsareinyourcultureYougetresultsTO SATISFY US:GoodQuality,RightQuantity,PerfectLaunch,Launchmustbeperfectandabreakthrough.2012I2I10Toolscomingfrom5AXESOperations/VPSFoundationsProduct&ProcessDevelopmentFoundationsQualityFoundationsBasicAttitudeConditionsto ProduceQualityBuilt in Quality/Anticipation3KEYCATEGORIESOurSystemAcompletetoolboxWithafocusonourmanufacturingsites.Whichofourtoolswillwefocusontocontrolouroperation,projects,suppliersinastandardway.sitebysite?2012I3I10Tools.StartingwithBasicAttitude QRQC(All)Basic AttitudeLineQRQCVPS2.5.2APUQRQCVPS2.5.2PlantQRQCVPS2.5.2SafetyQRQCIP1.2WarrantyQRQCCI3.14ProjectQRQCCI3.6SupplierQRQCSI4.1.1/2LogisticsQRQCVPS2.5.22012I4I10ToolsConditionstoProduceQuality QRQC(All)5S(VPS 2.1.1)Work Instructions/Operator CertificationZero ReworkStop ScrapChange Control (4M Matrix)Basic AttitudeConditions to Produce QualityWeareasweakasourweakestOperation,Project,Supplier.Sweep AwaySort&OrganizeSpotless&InspectStandardizeSustain&Progress2012I5I10ToolsConditionstoProduceQuality QRQC(All)5S Work Instructions/Operator Cert.(IP 1.5)Zero ReworkStop ScrapChange Control (4M Matrix)Basic AttitudeConditions to Produce QualityWeareasweakasourweakestOperation,Project,Supplier.2012I6I QRQC(All)5SWork Instructions/Operator CertificationZero ReworkStop ScrapChange Control (4M Matrix)Basic AttitudeConditions to Produce QualityWeareasweakasourweakestOperation,Project,Supplier.Rework not under controlRework out of process under controlRework in process-under control100%rework elimination10ToolsConditionstoProduceQuality2012I7I10ToolsConditionstoProduceQuality QRQC(All)5SWork Instructions/Operator CertificationZero ReworkStop Scrap(VPS 2.5.2)Change Control (4M Matrix)Basic AttitudeConditions to Produce QualityWeareasweakasourweakestOperation,Project,Supplier.2012I8I10ToolsConditionstoProduceQuality QRQC(All)5SWork Instructions/Operator CertificationZero ReworkStop ScrapChange Control(CI 3.9)(4M Matrix)Basic AttitudeConditions to Produce QualityWeareasweakasourweakestOperation,Project,Supplier.Defining level of required communication and validation(Valeo,Suppliers and Tier II)Minimum requirementPerfect 4M Application required2012I9I10ToolsBuiltinQuality/AnticipationSPPC Man.(VPS 2.5.1)/Project(CI 3.10.3)Launch Control(FDPR)Standardization Committee/Technical Committee PFMEA check on GenbaBuilt in Quality/AnticipationWeareasweakasourweakestOperation,Project,SupplierSpecial Product&Process Characteristic ProjectManufacturingSupplier2012I10I10ToolsBuiltinQuality/AnticipationSPPC-Manufacturing/ProjectLaunch Control(FDPR (CI 3.9)Standardization Committee/Technical Committee PFMEA check on GenbaBuilt in Quality/AnticipationWeareasweakasourweakestOperation,Project,SupplierFull Day Production RunAssure process readiness on time Safety,Quality,Efficiency-Supply PV2012I11I10ToolsBuiltinQuality/AnticipationSPPC-Manufacturing/ProjectLaunch Control(FDPR)Standardization Committee/Technical Committee PFMEA check on GenbaBuilt in Quality/AnticipationWeareasweakasourweakestOperation,Project,Supplier.Integral part of Raise-managing and controlling robust standardsStandardization Committee is at Product Group Level Owning the standardsTechnical Committee is at Development Center Level Applying the standards VTES in Manufacturing sites2012I12I10ToolsBuiltinQuality/AnticipationSPPC-Manufacturing/ProjectLaunch Control(FDPR)Standardization Committee/Tech.Committee(CI 3.12)PFMEA check on Genba (TQ 5.4)Built in Quality/AnticipationWeareasweakasourweakestOperation,Project,Supplier.Creating a culture of observation with a San Gen Shugi mindsetOwned by Site General ManagementManaging detection of risk to safety and product Quality2012I13I10Toolsare QRQC(All)5SWork Instructions/Operator CertificationZero ReworkStop ScrapChange Control (4M Matrix)SPPC-Manufacturing/ProjectLaunch Control(FDPR)Standardization Committee/Technical Committee PFMEA check on GenbaBasic AttitudeConditions to Produce QualityBuilt in Quality/AnticipationCONTROLCONTROLCollaborationwithallfunctions2012I14I10ToolsBasic AttitudeConditions to Produce QualityBuilt in Quality/AnticipationTo gain:Customer satisfaction Trust Profitable Growth2012I15