5S管理实战.ppt

Supplier Quality&DevelopmentSupplier Quality&Development15S图例集（简化版）2006.11Supplier Quality&DevelopmentSupplier Quality&Development2目录1.地面标识2.工位器具3.零件4.工作角5.目视板6.工具箱7.厂房内空间8.现场区划9.垃圾及清运10.工艺文件11.设备12.工作台13.库房14.工装15.照明16.水、电、气等各种线管17.生活卫生设施18.人员素养Supplier Quality&DevelopmentSupplier Quality&Development31.地面标识Supplier Quality&DevelopmentSupplier Quality&Development4地面标识5S的要求地面通道有明确的标识；各类物料、设备和器具按照规定要求予以明确标识；各类标识不得有人为损坏。Supplier Quality&DevelopmentSupplier Quality&Development5各种颜色的含义红色红色:表示禁止表示禁止,停止停止,消防和危险消防和危险黄色黄色:表示注意和警告表示注意和警告蓝色蓝色:表示指令和必须遵守的规定表示指令和必须遵守的规定绿色绿色:表示通行表示通行,安全安全黄黄黑黑条条纹纹:表表示示需需特特别别注注意意注意：以上为较为通用的颜色要求，不同的公司或制注意：以上为较为通用的颜色要求，不同的公司或制造厂可以有其自身的规范，但就一个公司、或一个厂造厂可以有其自身的规范，但就一个公司、或一个厂而言，必须注意统一。而言，必须注意统一。Supplier Quality&DevelopmentSupplier Quality&Development6红色使用区域灭火机箱50mm 红色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development7红色使用区域消火拴50mm红色胶带 实心线开门处1M内无障碍物，25cm为一格分成四格Supplier Quality&DevelopmentSupplier Quality&Development8红色使用区域禁止通行50mm红色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development9红色使用区域工位操作区域：起始和结束位置工位开始和结束位置工位70%位置Supplier Quality&DevelopmentSupplier Quality&Development10红色使用区域料架最小库存量25mm红色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development11黄色使用区域楼梯的第一级和最后一级50mm黄色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development12黄色使用区域开门处25mm宽 10cm长黄色胶带 间隔5cm 虚线Supplier Quality&DevelopmentSupplier Quality&Development13黄色使用区域车间道路地面标志线50mm黄色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development14蓝色使用区域物品固定位置50mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development15蓝色使用区域箱内的划分7mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development16蓝色使用区域桌面的划分7mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development17绿色使用区域人行道上的人行指示Supplier Quality&DevelopmentSupplier Quality&Development18黄黑条纹使用区域需特别注意的区域(设备,机器等)50mm黄黑条纹胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development19黄黑条纹使用区域需特别注意的区域(周边环境)50mm黄黑条纹胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development202.工位器具Supplier Quality&DevelopmentSupplier Quality&Development21工位器具5S要求工位器具上无灰尘、油污、垃圾等Supplier Quality&DevelopmentSupplier Quality&Development22工位器具5S要求工位器具上存放的零件与工位器具需吻合现场有工位器具损坏需及时报修（或负责修理部门需及时给予修理）工位器具上存放的零件数与工位器具设计存放零件数符合Supplier Quality&DevelopmentSupplier Quality&Development23工位器具5S要求工位器具上存放的零件按存放要求存放工位器具摆放整齐Supplier Quality&DevelopmentSupplier Quality&Development243.零件Supplier Quality&DevelopmentSupplier Quality&Development25零件的5S要求零件需放在工位器具上应拆包装上线的零件需拆包装上线Supplier Quality&DevelopmentSupplier Quality&Development26零件的5S要求工位上的不合格件有明显标识生产车间现场的不合格件在3日内及时处理Supplier Quality&DevelopmentSupplier Quality&Development274.工作角Supplier Quality&DevelopmentSupplier Quality&Development28工作角的5S要求班组园地内的桌椅清洁工作角内物品摆放整齐工作角内的物品损坏及时修理班组园地使用的桌椅放于工作角指定位置Supplier Quality&DevelopmentSupplier Quality&Development295.目视板Supplier Quality&DevelopmentSupplier Quality&Development30目视板的5S要求目视板落实责任人目视板定置或并放于规定位置部门及车间有目视板台帐Supplier Quality&DevelopmentSupplier Quality&Development31目视板的5S要求班组需有目视板目视板表面整齐、整洁，无破损目视板所有栏目，内容无空白目视板牌面和信息及时更新Supplier Quality&DevelopmentSupplier Quality&Development326.工具箱Supplier Quality&DevelopmentSupplier Quality&Development33工具箱5S要求表面清洁、无灰尘、无油污、无杂物放置在定置范围内摆放整齐，易取、易用、易于维修维护物品与相关区域清单符合设备完好，维修维护及时Supplier Quality&DevelopmentSupplier Quality&Development34以影印图，颜色，记号，标志等方法放置工具、检具Supplier Quality&DevelopmentSupplier Quality&Development35以影印图，颜色，记号，标志等方法放置工具、检具Supplier Quality&DevelopmentSupplier Quality&Development36以影印图，颜色，记号，标志等方法放置工具、检具Supplier Quality&DevelopmentSupplier Quality&Development37工具箱清单工具箱清单应贴在箱子的左上角每张清单有名称,最小库存,最大库存和现有量Supplier Quality&DevelopmentSupplier Quality&Development387.厂房内空间Supplier Quality&DevelopmentSupplier Quality&Development39厂房内空间5S要求厂房内窗户、窗台洁净墙壁、立柱上无乱贴、乱画或陈旧标语痕迹四壁无积灰、蜘蛛网物流、安全通道顺畅，无阻塞物Supplier Quality&DevelopmentSupplier Quality&Development408.现场区划Supplier Quality&DevelopmentSupplier Quality&Development41现场区划5S要求定置线内有相关定置物不同状态件存于不同定置区域，区域标识明确现场存放件与区域标识一致Supplier Quality&DevelopmentSupplier Quality&Development4210.工艺文件Supplier Quality&DevelopmentSupplier Quality&Development43工艺文件的5S要求工艺文件是最新版本按规定位置摆放、清洁、无破损Supplier Quality&DevelopmentSupplier Quality&Development44信信息息完完整整摆摆放放整整齐齐Supplier Quality&DevelopmentSupplier Quality&Development45易于查看易于查看Supplier Quality&DevelopmentSupplier Quality&Development4611.设备Supplier Quality&DevelopmentSupplier Quality&Development47设备5S要求设备无损坏、松动，按要求位置摆放；设备清洁、无杂物Supplier Quality&DevelopmentSupplier Quality&Development48设备监视点设备监视点控制阀标识明显控制阀标识明显可视化管理标识设备各压力表用颜色各压力表用颜色区分，再分别说区分，再分别说明用途明用途Supplier Quality&DevelopmentSupplier Quality&Development49设备上张贴有点检卡、关键位置结构图解、电气原理图等，设备上张贴有点检卡、关键位置结构图解、电气原理图等，一目了然一目了然Supplier Quality&DevelopmentSupplier Quality&Development50设备维护注意事项：包括各类维护操作的事前事后注意事项、需要通知设备维护注意事项：包括各类维护操作的事前事后注意事项、需要通知到的相关区域人员等到的相关区域人员等Supplier Quality&DevelopmentSupplier Quality&Development51透明管，易于观察有透明管，易于观察有否液体流动否液体流动色标区分冷、热管色标区分冷、热管阀开关状态识别明显阀开关状态识别明显可视化管理标识设备Supplier Quality&DevelopmentSupplier Quality&Development5212.工作台Supplier Quality&DevelopmentSupplier Quality&Development5313.库房Supplier Quality&DevelopmentSupplier Quality&Development54库房5S要求库房定置图物资按定置图规定位置存放物质明确标识仓储物质清洁无污染Supplier Quality&DevelopmentSupplier Quality&Development55仓库入口开启方向开启方向仓库位置仓库位置人员通行许可人员通行许可人行通道标识人行通道标识警示警示入口编号入口编号Supplier Quality&DevelopmentSupplier Quality&Development56定置定位地面和墙上均标明存放物料相关信息Supplier Quality&DevelopmentSupplier Quality&Development57特殊区域Supplier Quality&DevelopmentSupplier Quality&Development58目视墙仓库布置图规定了仓库内所有物料的仓库布置图规定了仓库内所有物料的放置要求放置要求SOS、JIS规定了仓库内的所有相关标准化操作规定了仓库内的所有相关标准化操作FIFO规定规定了先了先进先进先出的出的具体具体要求要求仓库仓库相关相关安全安全规定规定各附各附属设属设备的备的TPM维护维护要求要求Supplier Quality&DevelopmentSupplier Quality&Development59目视墙零件断点零件断点信息信息仓库人员仓库人员配置配置5S工作标准工作标准生产试运行生产试运行零件信息零件信息项目用料项目用料高关注零件高关注零件Supplier Quality&DevelopmentSupplier Quality&Development60物料接收跟踪表Supplier Quality&DevelopmentSupplier Quality&Development615S用具定点存放Supplier Quality&DevelopmentSupplier Quality&Development62卷帘门巡卷帘门巡检表检表卡车钥匙卡车钥匙存放存放卡车备用卡车备用件存放件存放卡车卡车TPM目视墙目视墙Supplier Quality&DevelopmentSupplier Quality&Development63备用备用PPE存放存放电电话话站站茶杯统一茶杯统一放置放置仓库内的电话站Supplier Quality&DevelopmentSupplier Quality&Development6414.工装Supplier Quality&DevelopmentSupplier Quality&Development65工装5S要求工装使用和保养方法明确标识按指定位置存放，清洁无灰尘、杂物Supplier Quality&DevelopmentSupplier Quality&Development66各类工装备件分类标识，说明具体用各类工装备件分类标识，说明具体用途，附图片以避免备件防错位置途，附图片以避免备件防错位置Supplier Quality&DevelopmentSupplier Quality&Development67温度计压力表现物上如有标志，即不必每次对照标准书，任谁都可以现物上如有标志，即不必每次对照标准书，任谁都可以知道正常与否。知道正常与否。Supplier Quality&DevelopmentSupplier Quality&Development6818.人员素养Supplier Quality&DevelopmentSupplier Quality&Development69通过简单易懂的图片，将通过简单易懂的图片，将5S5S要求、员工自发提出的要求、员工自发提出的5S5S改进内容张改进内容张贴在工厂门口贴在工厂门口Supplier Quality&DevelopmentSupplier Quality&Development70目视墙上将所有正在改进的目视墙上将所有正在改进的5S5S项目公布于众，跟踪进度项目公布于众，跟踪进度Supplier Quality&DevelopmentSupplier Quality&Development71员工员工5S5S宣言书，张贴在人人都能看到的通道旁，宣言书中有此员宣言书，张贴在人人都能看到的通道旁，宣言书中有此员工负责的工负责的5S5S具体项目和完成时间，小组成员等具体项目和完成时间，小组成员等Supplier Quality&DevelopmentSupplier Quality&Development72管理人员定期对管理人员定期对5S5S的推行效果进行评估的推行效果进行评估Supplier Quality&DevelopmentSupplier Quality&Development73结束谢谢大家Thank you very much