RFX公司介绍Company Profile(减震器油封).ppt

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,公司介绍,COMPANY PROFILE,烟台润蚨祥油封有限公司,YANTAI RFX OIL SEAL CO.,LTD.,公司概况,Overview of Company,烟台润蚨祥油封有限公司成立于,2000,年,是集橡胶油封、,PTFE,油封、高压油封等产品的研发、制造于一体的专业化公司,年设计生产能力密封件,8000,万件、聚氨酯制品,1000,万件。,公司拥有减震器油封、发动机油封、气门油封、,传动系统,油封、车桥油封、转向,系统,油封、,轴承油封、液压缸油封,共八个系列产品,1700,多种规格。,Yantai,RFX Oil Seal Co.,Ltd.was founded in 2000 specialized in rubber seals,PTFE seals,high pressure seals with designing,developing and producing all in one.The annual production capability reach to 80 million pieces of sealing product and 10 million pieces of PU product.,RFXs,products vary from eight series including oil seal for shock absorber,engine,valve stem,transmission system,axle,steering system,bearing and PU product for hydraulic cylinder with more than 1700 different products.,地理位置,Location,座落于胶东半岛美丽的梨乡,山东莱阳，距烟台、青岛空港各约,90km,，交通便利。,RFX is located in,Laiyang,city,which is respectively 90 km away from Yantai and Qingdao airport with convenient transportation,成立,Established In,2000,员工,Employees,480,工程技术人员,Engineers,50,占地面积,Occupied Land,27482 m,总建筑面积,Building Area,13380 m,固定资产,Fixed Assets,Over 6M USD,润蚨祥公司的基本情况,General Information for RFX,润蚨祥公司的基本情况,General Information for RFX,研发基地,R&D Base,生产基地,Production Base,公司的发展历史,Company Development History,2000,年,8,月成立莱阳市润蚨祥密封件厂,2003,年,10,月更名为烟台润蚨祥油封有限公司,2003,年投资,1500,万元兴建二期工程,2005,年正式投产,2009,年投资,1.5,亿元兴建青岛润蚨祥密封技术有限公司,Laiyang,RFX Sealing Product Works was founded in August,2000;,RFX Oil Seal Co.,Ltd.was,renamed in October,2003;,15 million yuan was invested in 2003 to build the second phase project,formally put into operation in 2005;,150 million,yuan,was invested in 2009 to build the,QingDao,RFX.,On Dec 28th,2008,RFX Oil Seal invested to establish Qingdao RFX Sealing Technology Co.,Ltd in Qingdao Export Industry Zone Sup-porting Industry zone.The total investment is up to 156 million RMB covering land area 40520.RFX stepped forward to international first level sealing product manufacturing enterprise.,2008,年,12,月,28,日，位于青岛出口加工区配套产业区，由烟台润蚨祥油封有限公司投资成立的,青岛润蚨祥密封技术有限公司,正式启动，项目总投资,1.56,亿元人民币，总占地面积,40520,平方米。该项目的启动，润蚨祥油封朝着做强做大品牌、成为国际一流密封制品研发制造企业的方向又迈出了坚实的一步。,公司的发展历史,Company Development History,主要客户,Main customers,发动机,Engine,齿轮箱,Gearbox,车桥,Vehicle Axle,气门阀杆,Valve Stem,汽车减震器,Shock Absorber,摩托车减震器,Shock Absorber,潍柴动力,Weichai,Power,江淮汽车,JAC Auto,一汽车桥,FAW Vehicle Axle,吉利汽车,Geely,Auto,重庆中意,Chongqing,Zhongyi,江门豪爵,JiangMen,HaoJue,一汽大柴道依茨,FAW,Dachai,Deutz,上汽齿轮,SAGW,沈阳金杯,Shenyang,Jinbei,Auto,潍柴动力,Weichai,Power,上海汇众萨克斯,Shanghai Sachs,Huizhong,江苏明星,JiangSu,MingXing,吉利汽车,Geely,Auto,东风变速箱,Dongfeng,Gearbox,安凯曙光福田,Ankai-Shuguang-Foton,Vehile,Axle,一汽大柴道依茨,FAW,Dachai,Deutz,天津天德,Tianjin,Tiande,凯迩必拓普,KWT,奇瑞汽车,Chery,Auto,杭州,ZF,ZF,(,Hangzhou,),柳州方盛,Liuzhou,Fangsheng,Axle,印度,AL,公司,Ashok,Leyland,Auto(India,),河南淅川,Henan,Xichuan,张家港振龙,ZhangJiaGang,ZhenLong,印度,AL,公司,Ashok,Leyland,Auto(India,),吉利汽车,Geely,Auto,美国,AAM,American Axle&Manufacturing,德国,AMP,AMPGermany,隆昌山川,Longchang,shanchuan,佛山爱米斯,Foshan,ABC Suspension,业务发展,Business Development,年销售量,/,销售额（单位：万只,/,万元）,Annual Sales Volume/Amount(Unit:10,000pc/10,000yuan),业务发展,Business Development,时间,类别,2009,年,1,6,月,2009,年,7,12,月,2009,年,全年度,2010,年,1,4,月,2009,年,7,月,2010,年,4,月,预计,2009,年,7,月,2010,年,6,月,汽车骨架油封,710,804,1514,669,1473,1768,全胶油封,163,198,361,196,394,473,合计,873,1002,1875,865,1867,2240,单位：万只,据统计，,2009,年全年全国汽车产量为,1350,万辆，装减震器,5400,万只；,2009,年润蚨祥销售汽减油封,1875,万只，按估计，约有,50%,用在主机市场，约有,50%,用在售后及出口市场，即有约,900,万只用在主机；,润蚨祥油封的主机市场供货率约为,17%,。,2010,年前四个月全国生产汽车,560,万辆，装减震器,2240,万只；润蚨祥销汽减油封,865,万只，按,50%,用在主机来估计，则市场占有率约为,19%,。,汽减油封市场占有率分析,组织机构,Organization Structure,组织机构,Organization Structure,人员结构,Organization Structure,人员分布,Employees Distribution,技术合作,Development Methods,建立具有世界同行业著名企业的技术人员参与的研发团队,Establish R&D Team composed of,the technological members from world famous company,青岛科技大学、北京化工大学进行技术支持,Technique support from,Qingdao,University of Science&Technology,Beijing University of Chemical Technology,与航天,42,所在密封件方面进行合作研发,Cooperate with 42 Space Flight Research Institute in sealing product development,与兵器工业部,53,所在密封件的实验、测试方面进行广泛合作,Cooperated with the 53 Institute,Weapon Industry Ministry in experiment and test of the seals,技术研发,Development and Research,CAD/Pro-E,计算机设计系统,CAD/Pro-E System,完善的设计、实验标准,Perfect standard for design and test,来自欧洲的产品设计理念,New design idea from Europe,可满足多种需求的特种胶料,Sp,ecial compound to meet different requirements,实验测试能力,Test ability,完善的试制体系,Perfect trial-manufacture system,高精度模具制造能力,(,回流纹制造,)Mold manufacture ability(Helix),特色产品介绍,Special Product,耐高压、耐低温减震器油封：公司致力于对各种不同结构和橡胶的研究，以满足当前市场上不同应用的要求。其耐压范围为,0.6-12Mpa,，耐温范围为,-40-150,，广泛应用于汽车、摩托车和其他重载车辆。,Shock Absorber Oil Seal of Bearing High Pressure and Low Temperature:RFX commits itself to researching different structures and rubbers to meet the requirement of different application in the market.Its scope of compression resistance is 0.6-12,Mpa,.And its scope of temperature resistance is-40-150,which is widely used in auto,motorcycle and other heavy duty trucks.,特色产品介绍,Special Product,高压重载减震器油封,应用于大阻尼，高内压的载重汽车减震器。最大阻尼力可达,20000N,，最高内压可达,12Mpa,。,High Pressure Heavy Duty Shock Absorber Oil Seal,It is applied to big damp,high inner pressure shock absorber of heavy duty auto.The biggest damp can reach 20000N and highest inner pressure will be 12Mpa.,高压油封,特色产品介绍,Special Product,EESS,油封,密封原理,:,利用橡胶弹性唇口,降低摩擦扭矩,.,其特点,:,1.,比,PTFE,油封减少了,60%,起动摩擦扭矩,;,2.,比橡胶唇口弹性体油封减少了,47%,摩擦扭矩,;,3.,比,PTFE,具有良好的气密性,;,4.,提高耐磨性,.,Sealing concept that utilize an,elastomeric,lip to reduce frictional torque significantly,60%lower starting frictional torque than traditional PTFE seal;,47%lower frictional toque than traditional,elastomeric,seal;,Excellent air,sealability,compared with PTFE;,Improved wear resistance.,特色产品介绍,Special Product,PTFE,油封,PTFE oil seal,第,3,代,The third generation,第,4,代,The fourth generation,PTFE,油封：通常应用于发动机曲轴等高速油封，其特点为：,PTFE oil seal:Usually used in high speed shaft such as engine crankshaft.Its features:,摩擦系数小，抗干摩擦性能好,Little frictional coefficient;good performance of dry friction resistance.,高的化学介质抵抗性,High repellency of chemical mediator,使用温度范围广，在,-120,+250,都能保证可靠密封,Wide temperature scope:-120,+250,PTFE,材料与,ACM,橡胶采用粘接式。为提高防尘效果，防尘唇可采用毛毡或无纺布。现在已经开发到第,4,代产品,PTFE and ACM bond together.In order to improve the dustproof effect,dustproof lip is designed made of felt or non-woven fabrics.Now the 4,th,generation product has been developed.,特色产品介绍,Special Product,重载组合油封：适用于外界环境恶劣的场合，同时起到对轴的保护，对轴的加工要求不高，主要用于重载车桥、拖拉机和农用机械油封。,Combined oil seal for heavy duty:is fit for violent working condition,and protects the axle,with low requirement of axles manufacture.mainly used in heavy duty trucks,tractors and agricultural machinery.,PTFE,组合油封,:,集动密封与防尘于一体，避免了装配中对唇口的损伤，同时降低了轴的制造成本。适用于防尘效果较高的高速旋转的条件下使用。,Combined PTFE oil seal:It is dynamic sealing and dustproof all in one.It can avoid hurting lips during assembling so as to reduce the cost of dealing the axle surface,which is fit for high speed rotation under thick dust.,特色产品介绍,Special Product,耐高压气门油封：,在现,有技术,上增加气唇口，,既能保证油封维持一定的渗漏量，又能防止燃烧室内气压过大造成主唇口失效。,气唇口与气门杆适度过盈配合，有效的增强了对燃烧室内的气压的升高的适应能力,。,Valve stem oil seal with the gas lip:,Based on,current technology,gas lip is increased,which can guarantee moderate oil leakage and avoid main lip failure caused by excessive combustion chamber pressure.There is a tight fit properly between the gas lip and the valve rod to enhance the adaptability to the pressure increasing inside the chamber.,理计室一角,Corner of Science and Measurement,检测实验设备,Inspection&Testing,Facilities,公司拥有完善的橡胶材料检测、模具检测、产品性能试验仪器、设备,100,多台套，能有效的对材料入厂、过程产品、最终产品做全面的检测和实验。,Company owns over 100 machines for testing the rubber material,mould,product performance so that we can test the incoming material,processing products and final products roundly.,全套橡胶测试仪器,橡胶老化，耐油，环境试验,低温试验箱,高速油封台架试验机,径向力测量仪,摩擦力测定仪,弹簧拉力实验机,骨架压力强度实验机,回流纹检测仪,检测设备,Inspection,Facilities,无转子硫化仪,Rubber Non-rotor,Vulcameter,门尼粘度仪,Mooney Viscosimeter,耐臭氧老化箱,Ozone Ageing Tester,低温脆性仪,Low Temperature Brittleness Tester,检测设备,Inspection,Facilities,检测设备,Inspection,Facilities,回流纹检测仪,Helix Testing Apparatus,高低温万能试验机,Computer Controlling High-low Temperature Tester,数显投影仪,Digital Measuring Projector,检测设备,Inspection,Facilities,数字式万能工具显微镜,Digital Universal Tool-makers Microscope,检测设备,Inspection,Facilities,油封唇口径向力测定仪,Oil Seal Lip Radial Force Tester,油封摩擦力测定仪,Oil Seal Friction Force Tester,旋转油封性能试验台,Rotary oil seal test machine,产品实验设备,Product Testing,Facilities,小型,双,动试验台,Small double movement test machine,产品实验设备,Product Testing,Facilities,气门油封试验台,Valve Stem Oil Seal Testing rig,泥水试验台,Heavy Water Tester,产品实验设备,Product Testing,Facilities,高低温旋转试验台,High and Low Temperature Rotary Tester,设备特点：,将整个旋转试验装置放于密闭的试验箱内，可以完全模拟油封的实际工作环境，测试油封在极端环境条件下（,-60,+250,）,的耐久试验性能。,制造能力,Manufacture Capacity,拥有先进的模具制造、骨架表面处理、配投料防错、炼胶、硫化、修边、气门油封自动套簧检簧机、恒温恒湿储存等设备、设施。,RFX is equipped with mold manufacturing,metal surface treatment,defensive batching and feeding system,rubber refining,vulcanization,trimming,automatic assembling and inspecting spring for valve oil seal,constant temperature and humidity warehouse for compound.,主要模具制造设备,Main Manufacture Facilities for Mold,公司拥有模具加工设备,14,台套，精密数控车床,5,部，表面修饰设备,3,台套，回流纹加工设备,1,台，电火花设备,1,台，线切割,1,台。,Company owns 14 mold manufacture equipments,4 precision digital lathes,3 surface trimming equipments,，,1 machine for helix,，,1 CNC electrical discharge machine,1 CNC wire-cut machine.,数控车,Digital lathe,数控雕刻机,CNC engraving machine,主要模具制造设备,Main Manufacture Facilities for Mold,电火花加工机,CNC electrical discharge machine,高速线切割加工机,CNC wire-cut machine,配投料防错系统,Defensive Batching and Feeding System,主要橡胶生产设备,Main Production Facilities for Component,具备,4,大防错功能的先进的配投料防错系统能有效的避免橡胶材料的配合错误和投放错误。,Adopt advanced defensive system with 4 main anti-error function to avoid any mistake during batching and feeding.,主要橡胶生产设备,Main Production Facilities for Component,炼胶密炼生产线,Rubber-refining Mixing Production Line,预成型机,2,台,其中,1,台巴维尔预成型机,有效的保证了胶坯的质量稳定性,Two,preformers,including a BWL brand to assure stable quality of compound blank.,主要橡胶生产设备,Main Production Facilities for Component,精密预成型机,Precision,Preformer,全自动磷化线,Auto,Phosphating,Line,骨架表面处理的全自动磷化线一条；抛丸机一台；日处理骨架,20,万只,Auto,phosphating,line together with a,abrator,to process 200,000 metal cases daily.,公司拥有进口真空油封硫化机,86,台。其中,80T,的,22,台，,110T,的,62,台，,200T,的,2,台，能保证日产油封,20,万件。,RFX owns 86 imported vacuum,vulcanizers,including 22 sets of 80T,62 sets of 110T and 2 sets of 200T to ensure a production capacity of 200,000pcs oil seals daily.,主要生产设备,Main Production Facilities,真空硫化机,Vacuum,Vulcanizer,公司拥有进口抽真空全自动油封修整机,28,台。,We owns 28 imported automatic vacuum seal trimmers.,主要生产设备,Main Production Facilities,抽真空油封修整机,Vacuum Trimmer,体系证书,System Verification,2002,年,7,月通过,ISO9001:2000,国际质量体系认证；,It passed ISO9001:2000 Quality Verification in July,2002;,2004,年,12,月通过,ISO/TS16949:2002,国际质量体系认证；,It passed ISO/TS16949:2002 International Quality System Verification;,2007,年,11,月通过,ISO/TS16949:2002,体系换证审核；,It passed ISO/TS16949:2002 renewal verification in November,2007;,2009,年,11,月通过,ISO14001,环境体系认证,It passed ISO14001 Environment Management System Verification.,品质保证,Quality Control,品质保证,Quality Control,外部表现,Market Display,客户按时交货率,100%;,市场反馈故障品率,300ppm;,顾客投诉,30,次,/,年。,Deliver rate to customer in time=100%;,Market feedback rate for fault product 300ppm;,Customer complaint rate30,times/year,.,2010,年质量目标,Quality Target in 2010,品质保证,Quality Control,内部控制,Internal Controlling,(,生产过程不合格品率,Reject rate in the course of production),减震器油封、液压缸油封,10000ppm;,发动机油封、气门油封、传动系统油封、车桥油封、转向系统油封、轴承油封,30000ppm,。,Shock absorber and hydraulic cylinder oil seal 10000ppm;,Engine,valve stem,transmission system,axle,steering system and bearing oil seal30000ppm.,2010,年质量目标,Quality Target in 2010,品质保证,Quality Control,减震器油封,30,天内送样（含,500,小时试验）；,液压缸油封、发动机油封、传动系统油封、车桥油封、转向系统油封、轴承油封,45,天内送样；,结构特殊的产品与顾客约定，按合同约定执行。,Deliver shock absorber oil seal sample within 30 days;,Hydraulic cylinder,engine,transmission,axle,steering and bearing oil seal sample within 45 days;,Product with special structure is carried out according to agreement with customer.,产品开发周期,Development Period,模具管理控制,Mould Management Control,品质保证,Quality Control,印模检测模具复杂尺寸,:,采用进口速凝精细硅胶，判断模具零件的符合性。,Inspecting,moulage,from complex mould:,Imported quick coagulation fine silicon rubber is adopted to judge mould and product compliance.,影像测量仪,Image projector,模具管理库,一角,Corner of Mould Warehouse,每个合格模具号均建立档案,模具,标识唯一,每个合格模具都 有使用次数记录,每个合格模具都有维护记录,模具报废记录,品质保证,Quality Control,Every qualified mould has been filed,Mould mark is exclusive,Every qualified mould has record for use times,Every qualified mould has maintenance records,Rejected mould is recorded,模具管理控制,Mould Management Control,对每一批胶料进行,100%,常态理化指标测试；,能够进行胶料性能的检测，共,25,项指标（行业标准只测试,13,项指标）；,硬度控制在,2,度内,(,行业标准控制在,5,度内,),；,橡胶原材料检测项目,8,项。,品质保证,Quality Control,橡胶管理控制 ,Rubber Management Control,100%normal performance data inspection for every batch rubber;,Inspection all rubber performance data,total 25 indexes(13 indexes are needed in industry standard);,Hardness controlled in 2 degree(within 5 degree in industry standard);,Testing the rubber material,total 8 indexes.,品质保证,Quality Control,橡胶管理控制,Rubber Management Control,1000 m,2,的恒湿原材料库,1000 m,2,constant humidity storage for raw material,150 m,2,的恒温恒湿胶料库,150,m,2,constant temperature&humidity storage for rubber,控制流程图,Control Flow Chart,到,2015,年,在减震器油,封领域,成为国际知名品牌,；,在发动机油,封,、气门油封、转向系统油封、高压,油封领域,成为国内一流品牌；,年销售额,达到,1.5,亿元,，人均,销售额不低于,30,万元；,产品实现及过程控制的自动化程度达到国际同行业先进水平；,在管理上,达到国际同行业先进水平；,建成国内一流的油封,研发实验中心。,BY the year of 2015,RFX will be a famous international brand in the shock absorber oil seal field;,RFX will be a famous domestic brand in the field of engine,valve stem,steering,high pressure oil seal;,The annual sales volume reaches 150 million yuan,per capita reaches to over 300,000,yuan,;,Automation of product implementation and process control reaches to top international industry level;,Management up to top international industry level;,Set up top lever internal R&D center for oil seal.,公司展望,Company Prospect,谢 谢！,Thank you,！,