高效快开景津压滤机使用说明书.pdf

景津牌高效快开压滤机JINGJIN HIGH EFFICIENCY QUICK FILTER PRESSKZGQn-UOPERATION INSTRUCTION景津压滤机集团有限公司JINGJIN FILTER PRESS GROUP CO.,LTD地址：山东省德州市经济开发区晶华大道北首SITE:JINGHUA NORTH ROAD,DEZHOU ECONOMIC DEVELOP ZONE,SHANDONG 邮编 PS：253034电话 TEL：[phone] 传真 FAX：[phone]免费服务热线 FREE SERVICE HOTLINE：[phone]目 录 CATALOGUE一、安全须知 SAFETY CAUT.2二、概述 General Description.3三、主要技术参数 MAIN TECHNICAL PARAMETER.4四、结构性能与工作原理 Structural properties and operational principles.9五、压滤机的安装 Installation of Filter Press.21六、压滤机 的调试 Commissioning of Filter Press.24七、滤布 的选择与制作 Selection and Preparation of Filter Cloth.25八、压滤机的操作使用 Operation and Use of Filter Press.28九、保养与故障排除 Maintenance and Troubleshooting.32十、注意事项 Precautions.36十*、试车前准备 Preparation Before Commissioning.37十二、随机文件 Attached Documents.37十三、质量承诺 Quality Warranty.38十四、产品质量意见征求书Product Quality Questionnaire.40一、安全须知 SAFETY CAUTION在操作压滤机前，请务必仔细阅读以下内容：Before the safe use of the filter press,please carefully read:1.严禁在缺少滤板的情况下进行操作使用，否则会造成整机损坏。1.DO NOT operate the machine if not equipped with the filtration plate,otherwise it may damage the complete machine.2.设备使用温度值应符合以下规定：1)液压站使用的液压油要保证其温度在摄氏1040c之间，否则 液压油过稀或过稠都会影响液压系统的正常运转。2)无论是在调试还是在正常使用时，物料温度一般保证在摄氏 1540左右。2.The service temperature of the machine shall meet the following specifications:1)Keep the temperature of hydraulic oil applicable in the hydraulic station between 10 and 40C,otherwise the sparse or dense hydraulic oil may affect the normal operation of the hydraulic system.2)Either during the commissioning or in normal service,the temperature of materials()shall be in general kept between 15 to 40.3.设备操作使用时应符合以下规定：进行压榨前，物料必须充满滤室，否则会导致隔膜滤板损坏。3.The use of the machine shall meet the following specifications:Before pressing,the filter chamber must be full of materials,otherwise it mayresult the damage of membrane filtration plate.24.电气系统应符合下列规定：电气回路元件不得随意更换，如需更换，请联系景津压滤机集团有 限公司售后服务部门。4.The electrical system shall meet the following specifications:DO NOT replace the electrical circuit elements at option.If necessary,please contact the service departments of Jingjin Filter Press Group Co”Ltd.5.物料未落净或滤板之间的密封边粘有物料的必须将其去除。5.The materials which dont fully fall off or adhere to the sealing strip between the filtration plates must be removed.6.禁止：在压滤机工作时进行维护和保养工作，在压滤机工作时打开 保护罩。Prohibition:perform the maintaining work when filter press is in operation,open safety cover when is working.7.牢记：启动压滤机前确保附近无闲杂人员，确保滤板间无异物。Note；before starting filterPress,ensure there is no miscellaneous personnel nearby,and ensure there is no foreign matter between filter plates.8.时刻记住压滤机的操作需要高压空气和液压油。料浆管也是在高压 下工作的。这些管路上的任何损坏都是非常危险的。3Remember that the operation of filter press needs high pressre air and hydraulic oil.and sludge pipe is working underhigh pressure.any damage to these pipes is very dangerous.9.在压滤机附近工作时，要带安全帽，防护眼镜，穿长袖工作服。过 滤腐蚀性或其他危险物料时，注意特殊安全须知。When working near the filter press,it should wear safety cap andprotective goggles and long sleeve coveralls.If its corrosive or other dangerous material,please note special safety instruction.二、概述 General Description景津牌高效快开压滤机是一种间歇性操作的加压过滤设备，适用于各种悬浮液的固液 分离，适用范围广、分离效果良好、结构简单、操作方便、安全可靠；主要应用于冶金、洗煤等领域，也适用于纺织、印染、制药、造纸、医药、味精等工业废水及城市污水处理 等各种需进行固液分离的领域。The quick opening high pressure membrane filter press is a kind of intermittent-operation pressure filtration equipment for separating solids from various liquid slurries,and features the wide scope of application,good separation effect,simple structure,easy-to-use,safety and reliable;and it has been mainly applied in such industries as metallurgical,coal-washing and so much more,and also widely used fbr various fields which require the separation of solids from liquid slurries,including the treatment of urban sewage and industrial waste water from the textile,printing and dyeing,pharmaceutical,paper-making,medicine,monosodium glutamate and other industries.该系列为快开式高压隔膜压滤机，采用机、电、液一体化设计制造，可根据滤板数量 的多少，组成不同的过滤面积和容积；进料方式为两端中间进料，过滤速度快、结构合理、操作简单、维护方便、安全可靠；控制系统能实现如下功能:压滤机入料泵的开、停，自 动功能包括自动控制压紧、进料、保压、压榨、反吹、拉板、暂停、卸料及皮带输送机的 4开、停等功能（以上功能可根据具体工艺要求进行增减）；可现场输入压滤工艺参数，方 便调整工艺控制过程，具有手动与自动相互切换程序。本机配置了本公司的专利产品：聚丙烯隔膜滤板，通过向隔膜滤板充气后改变其腔室 的容积，对滤饼进行压榨，进一步降低滤饼含水率。隔膜滤板为北欧生产的弹性PTE模 压热合而成，具有国际领先水平，厢式滤板为增强聚丙烯模压而成，同时电气元件和液压 元件均采用名牌厂家产品，使用安全可靠，因此该系列高效快开隔膜压滤机是用户理想的 过滤设备。This series of quick opening high pressure membrane filter press is designed and structured with the combination of mechanical,electrical and hydraulic technologies,which forms various filtration areas and volumes according to the number of filtration plates;the filter press adopts the two-ends/center feedings which features the high filtration speed,reasonable structure,easy-to-operate5 safety and reliable;it can fulfill various processes such as the automatic impacting,pressure maintaining,pressure supplementing,discharge,the shifting plate opened at one time,shifting plate opened at two times,shifting plate opened at three times,etc;this machine is equipped with our companys patent product-polypropylene membrane filtration plate,which changes the volume of its chamber after the air is refilled into the membrane filtration plate,and then squeeze the filter cake to further reduce the water content rate of filter cake.The membrane filtration plate is thermally molded with the elastic PTE produced by the countries in North Europe,with the worlds leading technology,and the recessed plate filtration plate is molded with the reinforced polypropylene;and both the electrical and hydraulic components are the products from the famous manufacturers,safety and reliable.So,this series of quick opening high pressure membrane filter press is your preferable choice for filtration equipment.5压滤机型号及意义如下：K Z G /-U K-B不可洗式，K可洗式 B:un-washable,K:washable-滤板材质：U为聚丙烯-Material of filtration plate:U:polypropylene滤板外型尺寸(mm)External size of filtration plate(mm)-过滤面积 Filtration area(m2)隔膜压榨 membrane squeezing_自动auto-高效快开型 high efficiency quick opening三、主要技术参数 Main Technical Parameters本压滤机根据滤板外框尺寸共分四个类型，即1500X1500型、1600X1600型、1500X2000型和2000X2000型，技术参数详见下表：According to external dimension of filter plate,this filter press includes four types:that is 1500 义 1500、1600 义 1600、1500X2000 and 2000X2000,please the following technical parameter:6名称 description产品型号modelsKZG100 400/1500-U过滤面积 Filtration area(m2)100150200250300350400滤室容积 chamber volume(m3)2.173.294.425.566.717.788.89滤室数量 chamber number(个)263852647890104地脚中心anchor hole L(mm)512061807410847097001076011990整机长度 totla length(mm)9120101801141012470137001476015990整机重量 total weight(Kg)19980218802378025680275802948031380滤饼厚度 cake thickness(mm)45隔膜板规格membrane plate spec 长LX宽 WX厚T(mm)1500X1500X90厢式板规格recessed plate spec 长LX宽 WX厚T(mm)1500X1500X80卸料间是巨 discharge space(mm)130一次拉板数量 plate shifting number per time(块)10进料压力 feeding pressure(MPa)0.5 0.8压榨压力 squeezing pressure(MPa)1.0压紧压力 pressing pressure(MPa)20进料方式 feeding method双向进料 two-way feeding7压榨介质 squeezing medium空气air止推板端进料孔通径(mm)Nominal diameter of feed orifice at thrust plate side150压紧板端进料孔通径(mm)Nominal diameter of feed orifice at press plate side100洗涤出液孔通径(mm)Nominal diameter of washing&discharging opening80压榨孔通径(mm)Nominal diameter of squeezing hole50油缸缸径(mm)Nominal diameter of oil cylinder360油缸工作彳丁程(mm)working stroke of oil cylinder1650拉板电机功率 plate shifting motor power(KW)3油泵电机功率 Oil pump motor power(KW)18.5最高过滤温度 Max.filtrate temperature()80最低过滤温度 Min.filtrate temperature()5名称 description产品型号modelsKZG200 450/1600-U过滤面积 Filtration area(m2)200250300350400450滤室容积 chamber volume(m3)4.005.046.026.957.969.02滤室数量 chamber number(个)4658708292104地脚中心anchor hole L(mm)67707800882098501070011730整机长度 totla length(mm)107701180012820138501470015730整机重量 total weight(Kg)223002425026200281503010032050滤饼厚度 cake thickness(mm)40隔膜板规格membrane plate spec 长LX宽 WX厚T(mm)1600X1600X85厢式板规格recessed plate spec 长LX 宽 WX 厚T(mm)1600X1600X80拉板间是巨 plate shifting space(mm)130一次拉板数量 plate shifting number per time(块)10进料压力 feeding pressure(MPa)0.5 0.8压榨压力 squeezing pressure(MPa)1.08压紧压力 pressing pressure(MPa)20进料方式 feeding method双向进料 two-way feeding压榨介质 squeezing medium空气air止推板端进料孔通径(mm)Nominal diameter of feed orifice at thrust plate side150压紧板端进料孔通径(mm)Nominal diameter of feed orifice at press plate side100洗涤出液孔通径(mm)Nominal diameter of washing&discharging opening80压榨孔通径(mm)Nominal diameter of squeezing hole50油缸缸径(mm)Nominal diameter of oil cylinder400油缸工作彳丁程(mm)working stroke of oil cylinder1650拉板电机功率 plate shifting motor power(KW)3油泵电机功率 Oil pump motor power(KW)18.5最高过滤温度 Max.filtrate temperature()80最低过滤温度 Min.filtrate temperature()5名称 description产品型号modelsKZG250 500/1500 X2000-U过滤面积 Filtration area(m2)250300350400450500滤室容积 chamber volume(m3)5.586.717.758.9510.0411.16滤室数量 chamber number(个)485868788898地脚中心anchor hole L(mm)72608160907099701088011780整机长度 totla length(mm)112601216013070139701488015780整机重量 total weight(Kg)314903374035990382404049042740滤饼厚度 cake thickness(mm)45隔膜板规格membrane plate spec 长LX宽 WX厚T(mm)1500X2000X95厢式板规格recessed plate spec 长LX宽 WX厚T(mm)1500X2000X809拉板间距 plate shifting space(mm)170一次拉板数量 plate shifting number per time(块)8进料压力 feeding pressure(MPa)0.5 0.8压榨压力 squeezing pressure(MPa)1.0压紧压力 pressing pressure(MPa)18进料方式 feeding method双向进料 two-way feeding压榨介质 squeezing medium空气air止推板端进料孔通径(mm)Nominal diameter of feed orifice at thrust plate side200压紧板端进料孔通径(mm)Nominal diameter of feed orifice at press plate side150洗涤出液孔通径(mm)Nominal diameter of washing&discharging opening80压榨孔通径(mm)Nominal diameter of squeezing hole50油缸缸径(mm)Nominal diameter of oil cylinder360油缸工作彳丁程(mm)working stroke of oil cylinder1700拉板电机功率 plate shifting motor power(KW)3油泵电机功率 Oil pump motor power(KW)18.5最高过滤温度 Max.filtrate temperature()80最低过滤温度 Min.filtrate temperature()5名称 description产品型号产品型号modelsKZG400 650/2000-U过滤面积 Filtration area(m2)400450500550600650滤室容积 chamber volume(m3)8.959.9611.1212.2613.4214.56滤室数量 chamber number(个)586472788692地脚中心anchor hole L(mm)8670926010040106301142012000整机长度 totla length(mm)126701326014040146301542016000整机重量 total weight(Kg)37720400704242044770471204947010滤饼厚度 cake thickness(mm)45隔膜板规格membrane plate spec 长LX宽 WX厚T(mm)2000X2000X100厢式板规格recessed plate spec 长LX 宽 WX 厚T(mm)2000X2000X90拉板间距 plate shifting space(mm)170一次拉板数量 plate shifting number per time(块)8进料压力 feeding pressure(MPa)0.5 0.8压榨压力 squeezing pressure(MPa)1.0压紧压力 pressing pressure(MPa)20进料方式 feeding method双向进料 two-way feeding压榨介质 squeezing medium空气air止推板端进料孔通径(mm)Nominal diameter of feed orifice at thrust plate side200压紧板端进料孔通径(mm)Nominal diameter of feed orifice at press plate side150洗涤出液孔通径(mm)Nominal diameter of washing&discharging opening80压榨孔通径(mm)Nominal diameter of squeezing hole50油缸缸径(mm)Nominal diameter of oil cylinder400油缸工作彳丁程(mm)working stroke of oil cylinder1700拉板电机功率 plate shifting motor power(KW)3油泵电机功率 Oil pump motor power(KW)18.5最高过滤温度 Max.filtrate temperature()80最低过滤温度 Min.filtrate temperature()5注：以上型号参数本公司保留更改的权利。Note:our company holds the right of changing the parameter of the above models.四、结构性能与工作原理 Structural properties and operational principles本厂生产的高效快开系列压滤机是集机、电、液与一体的先进的分离机械设备，它具体有五大部分组成：机架部分、过滤部分、液压部分、卸料装置和电器控制部分，其 11结构详见下图：The series of quick opening membrane filter press manufactured by our company is advanced separating mechanical equipment which integrates the mechanical,electrical,hydraulic devices into one entity.It consists of the following five parts:frame,filtration unit,hydraulic system,discharging mechanism and electrical control unit.The structure of filter press“see the following drawings:止推板 滤板 主梁 压紧板机座岫电控机液压站1、机架部分机架是整套设备的基础，它主要用于支撑过滤机构，由止推板、压紧板、机座、油缸 体和主梁等连接组成。支撑过滤机构的主梁材质为Q345的桥梁钢，用埋弧焊焊接成形。经高速气流抛丸机喷砂处理，不仅把表面的锈及氧化层除掉，并在其表面打出细小麻窝,使油漆附着力更强，不易脱落。具有耐腐蚀、抗拉强度大、抗冲击性好等优点，经超压试 验，安全系数达2.2倍，可确保使川安全、稳定，可满足高压滤板的使川要求，具有抗侧 弯能力强、抗拉强度大，机械性能良好并彻底解决了压滤机主梁变形的问题。止推板、压 紧板和机座均采用优质碳素钢焊接而成，而油缸体采用优质无缝钢管加工制造，机械性能 12均良好。设备工作运行时，油缸体上的活塞杆推动压紧板，将位于压紧板和止推板之间的 隔膜板、滤板及滤布压紧，以保证带有压力的滤浆在滤室内进行加压过滤。1.FrameThe frame is the foundation of the complete machine,which is mainly used to support the filtration mechanism.It consists of thrust plate,press plate,base,oil cylinder body,main beam and etc.The main beam applicable fbr supporting the filtration mechanism is a new recessed beam with the European patent which was applied for by DIEMME CORPORATION in Italy in 2003,which features the high resistance to lateral bending,high tensile strength,and good mechanical property.The thrust plate,press plate and base are made of high quality carbon steel by the welding process,and the oil cylinder body is made of the high quality seamless steel pipe,with the excellent mechanical properties.In case that the equipment is operating,the piston rod on the oil cylinder body drives the press plate,and then impacts the membrane plate,filtration plate and filter cloth,which are located between the press plate and thrust plate,to ensure that the suspended matter with pressure is pressurized and filtered inside the filter chamber.2、过滤部分过滤部分由整齐排列在主梁上的隔膜滤板、厢式滤板和夹在它们之间的滤布所组成 的。增强聚丙烯隔膜滤板、厢式滤板主要是选川北欧公司生产的弹性PTE、使川本厂独 特配方压制而成，机械性能良好，化学性能稳定，具有耐压、耐热、耐腐蚀、无毒、重量 轻、表面平整光滑、密封好、易洗涤等特点。过滤开始时，滤浆在进料泵的推动下，经止 推板和压紧板的进料口进入各滤室内，滤浆借助进料泵产生的压力进行固液分离，由于过 滤介质（滤布）的作用，使固体留在滤室内形成滤饼，滤液由排液口排出。若滤饼需要洗 涤，可由止推板上的洗涤口通入洗涤水，对滤饼进行洗涤；若需要含水率较低的滤饼，由 于配有隔膜滤板，可以在止推板右上角的进气口通入压缩空气，压榨滤饼，进一步降低滤 饼的含水率，还可以从压紧板端的进料口通入高压空气，透过滤饼层，进行中间空气穿流,挤压出滤饼中的一部分水份。具体见明流过滤和暗流过滤示意图。2.Filtration unitThe filtration unit consists of the membrane filtration plate and recessed filtration plate,which are arranged in order on the main beam,and the filter cloth between both plates.The reinforced polypropylene membrane filtration plate and recessed filtration plate are mainly molded with the elastic PTE produced by the 13companies in North Europe,using the our companys unique prescription,which feature the good mechanical property,stable chemical behavior,pressure withstanding,heat resistance,corrosion proof,non-poisonous,light-weight,smooth and flat surface,good sealing,easy-to-wash and etc.When the filtration commences,the suspended matter is driven by the feeding pump,and then enters into all filter chambers via the feed orifice on thrust plate.The solids are separated from the liquid slurries with the help of pressure generated by the feeding pump.With the function of filtration medium(filter cloth),the solids are remained in the filter chamber and then form the filter cake while the filtrate is discharged through the discharge valve.If the filter cake is required to be washed,the washing water enters into the chamber via the wash opening on the thrust plate,and is used fbr washing the filter cake;if the filter cake with low water content rate is required,since a membrane filtration plate is equipped,the compressed air is inflated into the chamber via the air inlet one the membrane lining board to squeeze filter cake.To further reduce the water content rate of filter cake,the high-pressure air is also inflated into the chamber via the feed orifice at the thrust plate side,passes through the filter cake,which forms the percolation of intermediate air,and then squeezes a part of water from the filter cake.See the open-